Patents by Inventor Kenji NAWACHI

Kenji NAWACHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11707783
    Abstract: A manufacturing facility of a sintered product according to one aspect of the present disclosure includes: a molding apparatus configured to press-mold raw material powder containing metal powder to fabricate powder compacts; a marking apparatus configured to mark a product ID including a serial number on each of the powder compacts; a batch processing apparatus configured to perform a predetermined batch process on intermediate materials which are the powder compacts or sintered articles of the powder compacts; a reader apparatus configured to read the product ID of each of the intermediate materials loaded in a batch case of the batch processing apparatus; and a server apparatus configured to communicate with the apparatuses. The server apparatus includes: a communication unit configured to receive a read value of the product ID from the reader apparatus; and a control unit configured to specify a load position of each of the intermediate materials in the batch case based on the received read value.
    Type: Grant
    Filed: July 25, 2018
    Date of Patent: July 25, 2023
    Assignee: SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
    Inventors: Hiroaki Terai, Masayuki Tauchi, Kenji Nawachi, Naoto Igarashi
  • Patent number: 11660899
    Abstract: A method for laser-marking an iron-based sintered body includes a first step of forming with a first laser beam a plurality of dotted recesses with a predetermined depth in an identification mark area of a surface of an iron-based sintered body, and a second step of flattening with a second laser beam the surface within the identification mark area other than the dotted recesses. The first laser beam has an irradiation energy per unit area greater than an irradiation energy per unit area of the second laser beam.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: May 30, 2023
    Assignee: SUMITOMO ELECTRIC SINTERED ALLOY. LTD.
    Inventors: Hiroaki Terai, Masayuki Tauchi, Kenji Nawachi
  • Patent number: 11504809
    Abstract: A method according to one aspect of the present disclosure is a laser marking method for a powder compact containing metal powder, which includes: a first step of scanning with laser light of first power which is weaker over a predetermined area in a surface of the powder compact, to melt and smooth inside of the predetermined area; and a second step of scanning with laser light of second power which is greater, to form a dot formed of a recess of a predetermined depth at a predetermined location in the predetermined area.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: November 22, 2022
    Assignee: Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Hiroaki Terai, Masayuki Tauchi, Kenji Nawachi
  • Publication number: 20210086262
    Abstract: A manufacturing facility of a sintered product according to one aspect of the present disclosure includes: a molding apparatus configured to press-mold raw material powder containing metal powder to fabricate powder compacts; a marking apparatus configured to mark a product ID including a serial number on each of the powder compacts; a batch processing apparatus configured to perform a predetermined batch process on intermediate materials which are the powder compacts or sintered articles of the powder compacts; a reader apparatus configured to read the product ID of each of the intermediate materials loaded in a batch case of the batch processing apparatus; and a server apparatus configured to communicate with the apparatuses. The server apparatus includes: a communication unit configured to receive a read value of the product ID from the reader apparatus; and a control unit configured to specify a load position of each of the intermediate materials in the batch case based on the received read value.
    Type: Application
    Filed: July 25, 2018
    Publication date: March 25, 2021
    Applicant: SUMITOMO ELECTRIC SINTERED ALLOY, LTD.
    Inventors: Hiroaki TERAI, Masayuki TAUCHI, Kenji NAWACHI, Naoto IGARASHI
  • Publication number: 20200262229
    Abstract: A method for laser-marking an iron-based sintered body includes a first step of forming with a first laser beam a plurality of dotted recesses with a predetermined depth in an identification mark area of a surface of an iron-based sintered body, and a second step of flattening with a second laser beam the surface within the identification mark area other than the dotted recesses. The first laser beam has an irradiation energy per unit area greater than an irradiation energy per unit area of the second laser beam.
    Type: Application
    Filed: October 30, 2018
    Publication date: August 20, 2020
    Inventors: Hiroaki TERAI, Masayuki TAUCHI, Kenji NAWACHI
  • Publication number: 20200147728
    Abstract: A method according to one aspect of the present disclosure is a laser marking method for a powder compact containing metal powder, which includes: a first step of scanning with laser light of first power which is weaker over a predetermined area in a surface of the powder compact, to melt and smooth inside of the predetermined area; and a second step of scanning with laser light of second power which is greater, to form a dot formed of a recess of a predetermined depth at a predetermined location in the predetermined area.
    Type: Application
    Filed: July 11, 2018
    Publication date: May 14, 2020
    Applicant: Sumitomo Electric Sintered Alloy, Ltd.
    Inventors: Hiroaki TERAI, Masayuki TAUCHI, Kenji NAWACHI