Patents by Inventor Kenji Yuki

Kenji Yuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11638951
    Abstract: A casting mold is provided with a cavity portion and an overflow portion, and the overflow portion is connected to a gas flow path (suction path). A valve (an on-off valve, a shut-off valve) is provided between the gas flow path and the overflow portion. A heating method for a casting mold includes a step of setting the pressure in the cavity portion to a second pressure by sucking gas in the overflow portion and in the cavity portion while the valve is kept open for a second time period shorter than a first time period during casting. The heating method further includes a step of heating the casting mold by supplying molten metal into the cavity portion set at the second pressure, and solidifying the molten metal.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: May 2, 2023
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kenji Yuki, Ryo Onishi, Satoru Kimura
  • Patent number: 11549592
    Abstract: A cap member is used in a shut-off valve including a valve head in which a through hole is formed, the cap member including: a cap member main body screwed into the through hole; a first engaging portion for engaging with a first tool for screwing the cap member main body into the valve head; a second engaging portion formed inside the cap member main body to engage with a second tool for unscrewing the cap member main body from the valve head; and a wall portion covering the second engaging portion so that the second engaging portion is not exposed when the cap member is viewed from the first engaging portion toward the second engaging portion.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: January 10, 2023
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kenji Yuki, Masahiro Yamada, Satoru Kimura, Nobuo Kawauchi, Yu Shindo
  • Patent number: 11511335
    Abstract: A gas suction device of a casting mold includes an overflow portion, a suction path, and a shut-off valve. The shut-off valve includes a housing section for housing a valve element. An upstream-side housing portion of the housing section has an arc-shaped outer peripheral edge. The overflow portion includes an introduction path which is continuous with the upstream-side housing portion and guides gas to the upstream-side housing portion. At a predetermined location on the outer peripheral edge, the introduction path is connected to the upstream-side housing portion along the tangential direction of the outer peripheral edge.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: November 29, 2022
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Yuki Ariyama, Masahiro Yamada, Satoru Kimura, Kenji Yuki
  • Publication number: 20220314305
    Abstract: A casting mold is provided with a cavity portion and an overflow portion, and the overflow portion is connected to a gas flow path (suction path). A valve (an on-off valve, a shut-off valve) is provided between the gas flow path and the overflow portion. A heating method for a casting mold includes a step of setting the pressure in the cavity portion to a second pressure by sucking gas in the overflow portion and in the cavity portion while the valve is kept open for a second time period shorter than a first time period during casting. The heating method further includes a step of heating the casting mold by supplying molten metal into the cavity portion set at the second pressure, and solidifying the molten metal.
    Type: Application
    Filed: February 28, 2022
    Publication date: October 6, 2022
    Inventors: Kenji Yuki, Ryo Onishi, Satoru Kimura
  • Publication number: 20220314309
    Abstract: A gas suction device of a casting mold includes an overflow portion, a suction path, and a shut-off valve. The shut-off valve includes a housing section for housing a valve element. An upstream-side housing portion of the housing section has an arc-shaped outer peripheral edge. The overflow portion includes an introduction path which is continuous with the upstream-side housing portion and guides gas to the upstream-side housing portion. At a predetermined location on the outer peripheral edge, the introduction path is connected to the upstream-side housing portion along the tangential direction of the outer peripheral edge.
    Type: Application
    Filed: February 28, 2022
    Publication date: October 6, 2022
    Inventors: Yuki Ariyama, Masahiro Yamada, Satoru Kimura, Kenji Yuki
  • Publication number: 20220314310
    Abstract: A casting mold includes a cavity portion, a gas flow path, and a shut-off valve capable of blocking the gas flow path. An inspection method for the casting mold includes: a step of, when the casting mold is cold, supplying air having a predetermined pressure into the gas flow path while the shut-off valve is closed, and thereafter stopping supply of the air; a step of acquiring a cold time pressure reduction rate of the air in the gas flow path after the supply of the air is stopped; and a step of determining whether the cold time sealing performance of the shut-off valve is good, based on the cold time pressure reduction rate.
    Type: Application
    Filed: February 28, 2022
    Publication date: October 6, 2022
    Inventors: Kenji Yuki, Satoru Kimura, Ryo Onishi
  • Publication number: 20220307607
    Abstract: A cap member is used in a shut-off valve including a valve head in which a through hole is formed, the cap member including: a cap member main body screwed into the through hole; a first engaging portion for engaging with a first tool for screwing the cap member main body into the valve head; a second engaging portion formed inside the cap member main body to engage with a second tool for unscrewing the cap member main body from the valve head; and a wall portion covering the second engaging portion so that the second engaging portion is not exposed when the cap member is viewed from the first engaging portion toward the second engaging portion.
    Type: Application
    Filed: February 28, 2022
    Publication date: September 29, 2022
    Inventors: Kenji Yuki, Masahiro Yamada, Satoru Kimura, Nobuo Kawauchi, Yu Shindo
  • Patent number: 10835950
    Abstract: A casting mold and a production method thereof with which exfoliation of coating is controlled and liquidity of molten metal can be maintained are provided. This casting mold 1 includes a surface processing part 3 in which a plurality of groove parts 5 of a grid groove 4 formed in a surface of a molten metal contact part of a mold material 2 is coated with a carbon film 6. In this surface processing part 3, a width W1 of the groove parts 5 is 35 ?m or narrower, skewness Ssk of three-dimensional surface roughness is in a range of ?0.8 to ?0.2, and indentation hardness of the carbon film 6 tested by a nanoindenter is 1000 N/mm2 or higher. With this arrangement, it is possible to optimize the surface processing part 3 in such a manner that a penetration rate of the molten metal (aluminum 10) is controlled to be low and the coating (carbon film 6) is unlikely to exfoliate from the groove parts 5.
    Type: Grant
    Filed: January 24, 2018
    Date of Patent: November 17, 2020
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Minoru Goto, Kenji Yuki, Satoshi Sakamoto, Takashi Fujita
  • Publication number: 20180207714
    Abstract: A casting mold and a production method thereof with which exfoliation of coating is controlled and liquidity of molten metal can be maintained are provided. This casting mold 1 includes a surface processing part 3 in which a plurality of groove parts 5 of a grid groove 4 formed in a surface of a molten metal contact part of a mold material 2 is coated with a carbon film 6. In this surface processing part 3, a width W1 of the groove parts 5 is 35 ?m or narrower, skewness Ssk of three-dimensional surface roughness is in a range of ?0.8 to ?0.2, and indentation hardness of the carbon film 6 tested by a nanoindenter is 1000 N/mm2 or higher. With this arrangement, it is possible to optimize the surface processing part 3 in such a manner that a penetration rate of the molten metal (aluminum 10) is controlled to be low and the coating (carbon film 6) is unlikely to exfoliate from the groove parts 5.
    Type: Application
    Filed: January 24, 2018
    Publication date: July 26, 2018
    Inventors: Minoru Goto, Kenji Yuki, Satoshi Sakamoto, Takashi Fujita
  • Patent number: 9307809
    Abstract: In a slide fastener (1) according to the invention, each fastener element (10, 10?, 30, 40) includes an upper half element portion (11, 31, 41) disposed at a first surface side of a fastener tape (2) and a lower half element portion (21) disposed at a second surface side of the fastener tape (2). The upper half element portion (11, 31, 41) includes a first tape-sandwiching portion (12, 32, 42) and a first head portion (13, 13?, 33, 43) of a tapered form that extends from the first tape-sandwiching portion (12, 32, 42). The upper half element portion (11, 31, 41) has a tapered portion (14, 34, 44) that gradually decreases in a dimension between front and rear side surfaces, in the tape length direction, of at least the first tape-sandwiching portion (12, 32, 42) as it goes upward. According to the slide fastener (1) of the invention, each fastener element (10, 10?, 30, 40) can be formed lightweight, and the fastener element (10, 10?, 30, 40) can be given an appearance looking like a metal fastener element.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: April 12, 2016
    Assignee: YKK Corporation
    Inventors: Masayoshi Kojima, Kenji Yuki
  • Patent number: 9156080
    Abstract: A casting die applied with laser machining and carbon-film coating on a die surface is provided with multiple grooves formed spaced at a predetermined pitch by the laser machining; multiple ridges between the multiple grooves; and multiple carbon portions buried in the multiple grooves by the carbon-film coating, wherein the die surface with the ridge and the carbon portion alternately disposed is configured such that molten metal flows thereon; the grooves are 45 ?m or less in opening width and 60 ?m or more in depth; and the ridge has, on a top surface thereof applied with the laser machining, multiple micro-grooves for reducing a contact area with the molten metal. The casting die is aimed to balance expanding the groove width and increasing a thickness of the carbon film and to achieve suppression of the molten metal entering into the groove and exfoliation of the carbon film.
    Type: Grant
    Filed: July 25, 2014
    Date of Patent: October 13, 2015
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kenji Yuki, Takefumi Yokoyama
  • Patent number: 9003613
    Abstract: In a slide fastener according to the invention, each fastener element includes an upper half element portion disposed at a first surface side of a fastener tape and a lower half element portion disposed at a second surface side of the fastener tape. The upper half element portion includes a first tape-sandwiching portion, a first head portion of a tapered form, and a thin walled portion which has a downward inclined surface that is inclined downward toward the forefront of the first head portion from the thin walled start portion set on the upper half element portion to the first head portion side. Thereby, the fastener element can be formed lightweight and can make coupling breaking difficult to occur.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: April 14, 2015
    Assignee: YKK Corporation
    Inventors: Masayoshi Kojima, Kenji Yuki
  • Patent number: 8993497
    Abstract: The present invention provides a grease composition which has excellent conductivity and can rapidly remove static electricity generated by using a bearing. The grease composition comprises a base oil, a thickener and a tungsten disulfide powder, wherein the average particle diameter of the tungsten disulfide powder is 0.5 to 5.0 ?m and the amount of tungsten disulfide powder based on 100 parts by mass of the total amount of base oil and thickener is 2.0 to 4.0 parts by mass.
    Type: Grant
    Filed: November 23, 2012
    Date of Patent: March 31, 2015
    Assignee: Nippon Grease Co., Ltd.
    Inventors: Hiroki Iwamatsu, Kenji Yuki, Masahiro Okumiya
  • Publication number: 20150027655
    Abstract: A casting die applied with laser machining and carbon-film coating on a die surface is provided with multiple grooves formed spaced at a predetermined pitch by the laser machining; multiple ridges between the multiple grooves; and multiple carbon portions buried in the multiple grooves by the carbon-film coating, wherein the die surface with the ridge and the carbon portion alternately disposed is configured such that molten metal flows thereon; the grooves are 45 ?m or less in opening width and 60 ?m or more in depth; and the ridge has, on a top surface thereof applied with the laser machining, multiple micro-grooves for reducing a contact area with the molten metal. The casting die is aimed to balance expanding the groove width and increasing a thickness of the carbon film and to achieve suppression of the molten metal entering into the groove and exfoliation of the carbon film.
    Type: Application
    Filed: July 25, 2014
    Publication date: January 29, 2015
    Inventors: Kenji Yuki, Takefumi Yokoyama
  • Patent number: 8910352
    Abstract: A slide fastener includes a pair of first and second separable interfitting parts fixed to first and second fastener stringers. The first separable interfitting part includes a slider-holding part, and the second separable interfitting part is configured to be insertable/removable into/from the slider held on the slider-holding part through the tape insertion gap. A protruding part is arranged at a front end of the second separable interfitting part. A width dimension A of the protruding part, a dimension B between a back end of a side surface of the protruding part and an opposed end on a side opposite to the first separable interfitting part, and a dimension C between a guide post and a flange of the slider have a relationship of A<C<B.
    Type: Grant
    Filed: June 23, 2010
    Date of Patent: December 16, 2014
    Assignee: YKK Corporation
    Inventors: Jiro Nozaki, Kenji Yuki, Kiyomasa Segawa, Hideki Sato
  • Publication number: 20140020215
    Abstract: In a slide fastener (1) according to the invention, each fastener element (10, 10?, 30, 40) includes an upper half element portion (11, 31, 41) disposed at a first surface side of a fastener tape (2) and a lower half element portion (21) disposed at a second surface side of the fastener tape (2). The upper half element portion (11, 31, 41) includes a first tape-sandwiching portion (12, 32, 42) and a first head portion (13, 13?, 33, 43) of a tapered form that extends from the first tape-sandwiching portion (12, 32, 42). The upper half element portion (11, 31, 41) has a tapered portion (14, 34, 44) that gradually decreases in a dimension between front and rear side surfaces, in the tape length direction, of at least the first tape-sandwiching portion (12, 32, 42) as it goes upward. According to the slide fastener (1) of the invention, each fastener element (10, 10?, 30, 40) can be formed lightweight, and the fastener element (10, 10?, 30, 40) can be given an appearance looking like a metal fastener element.
    Type: Application
    Filed: July 31, 2013
    Publication date: January 23, 2014
    Applicant: YKK Corporation
    Inventors: Masayoshi Kojima, Kenji Yuki
  • Publication number: 20130305498
    Abstract: In a slide fastener according to the invention, each fastener element includes an upper half element portion disposed at a first surface side of a fastener tape and a lower half element portion disposed at a second surface side of the fastener tape. The upper half element portion includes a first tape-sandwiching portion, a first head portion of a tapered form, and a thin walled portion which has a downward inclined surface that is inclined downward toward the forefront of the first head portion from the thin walled start portion set on the upper half element portion to the first head portion side. Thereby, the fastener element can be formed lightweight and can make coupling breaking difficult to occur.
    Type: Application
    Filed: July 31, 2013
    Publication date: November 21, 2013
    Applicant: YKK Corporation
    Inventors: Masayoshi Kojima, Kenji Yuki
  • Patent number: 8539650
    Abstract: A slide fastener where each fastener element includes an upper half element portion disposed at a first surface side of a fastener tape and a lower half element portion disposed at a second surface side of the fastener tape. The upper half element portion includes a first tape-sandwiching portion and a first head portion of a tapered form that extends from the first tape-sandwiching portion. The upper half element portion has a tapered portion that gradually decreases in a dimension between front and rear side surfaces, in the tape length direction, of at least the first tape-sandwiching portion as it goes upward. Each fastener element can be lightweight, and the fastener element can look like a metal fastener element.
    Type: Grant
    Filed: January 13, 2009
    Date of Patent: September 24, 2013
    Assignee: YKK Corporation
    Inventors: Masayoshi Kojima, Kenji Yuki
  • Publication number: 20130074292
    Abstract: A slide fastener according to the invention includes a pair of first and second separable interfitting parts fixed to first and second fastener stringers. A protruding part is arranged at a front end of the second separable interfitting part and if a width dimension of the protruding part is defined as a first dimension A, a dimension between a back end of a side surface of the protruding part and an opposed end on a side opposite to the first separable interfitting part is defined as a second dimension B, and a dimension between a diamond and a flange of the slider is defined as a third dimension C, the protruding part has a relationship of the first dimension A<the third dimension C<the second dimension B. Accordingly, when the second separable interfitting part is held in a normal position, element rows can smoothly be interlocked.
    Type: Application
    Filed: June 23, 2010
    Publication date: March 28, 2013
    Applicant: YKK Corporation
    Inventors: Jiro Nozaki, Kenji Yuki, Kiyomasa Segawa, Hideki Sato
  • Publication number: 20110265291
    Abstract: A slide fastener where each fastener element includes an upper half element portion disposed at a first surface side of a fastener tape and a lower half element portion disposed at a second surface side of the fastener tape. The upper half element portion includes a first tape-sandwiching portion and a first head portion of a tapered form that extends from the first tape-sandwiching portion. The upper half element portion has a tapered portion that gradually decreases in a dimension between front and rear side surfaces, in the tape length direction, of at least the first tape-sandwiching portion as it goes upward. Each fastener element can be lightweight, and the fastener element can look like a metal fastener element.
    Type: Application
    Filed: January 13, 2009
    Publication date: November 3, 2011
    Applicant: YKK Coporation
    Inventors: Masayoshi Kojima, Kenji Yuki