Abstract: In one aspect, coated cutting tools are described herein which, in some embodiments, can demonstrate improved wear resistance in one or more cutting applications. In some embodiments, a coated cutting tool described herein comprises a substrate and a coating adhered to the substrate, the coating comprising an inner layer deposited by physical vapor deposition and an outer deposited by physical vapor deposition over the inner layer.

Abstract: A tool head for use with a modular shank tool includes at least two preforms. Each preform of the at least two prefroms is made separately from the other preform of the at least two preforms from granular materials and then put together and jointly compressed and integrally bonded.

Abstract: A wet drill bit assembly and a dry drill bit assembly for cutting a borehole in the earth strata of a mine wherein the borehole has a reduced dimension interior region and an enlarged dimension exterior region. The wet drill bit assembly includes an axial forward spade-style cutting member, which has a spade hard cutting member with a first transverse cutting dimension, and an axially spaced apart axial rearward reamer cutting member, which has a hard insert with a second transverse cutting dimension, which is greater than the first transverse cutting dimension. The dry drill bit assembly includes an axial forward cutting member, which has an axial forward hard cutting insert with a first transverse cutting dimension, and an axially spaced apart axial rearward hard cutting insert that has a second transverse cutting dimension which is greater than the first transverse cutting dimension. An elongate sleeve is adapted to receive cutting debris from the operation of the axial forward hard cutting insert.

Abstract: A tool shank for use with a cutting insert in a rotary cutting tool includes a body having, and adapted to be rotated about, a central longitudinal tool axis, the body having a tip portion structured to receive at least a portion of the cutting insert therein. The shank also includes a pair of chip flutes formed in the body and a pair of recesses, each recess bordering a respective chip flute. Each recess includes a rim portion extending perpendicular to the tool axis and a bearing surface extending at an incline relative to the tool axis. Each rim portion is adapted to engage a corresponding surface on the cutting insert. Each bearing surface is adapted to engage a corresponding bearing surface on the cutting insert in a manner such that the cutting insert is pulled against the body when the rotary cutting tool is rotated about the tool axis.

Abstract: A twist drill includes a drill body having a chip flute extending a distance along the drill body. The chip flute has a leading edge and a run-out edge running along the chip flute. The run-out edge is disposed behind the leading edge in a direction of rotation of the twist drill. The chip flute, viewed cross-sectionally in a direction perpendicular to the longitudinal axis, includes a first wall portion and a second wall portion. The first wall portion extends along a curve between the run-out edge and the second wall portion. The second wall portion extends in a straight line from between the leading edge and the first wall portion. The first wall portion and the second wall portion are disposed adjoining one another and together define a J-shaped cross-sectional profile perpendicular to the longitudinal axis.

Abstract: A rotary tool extends in the direction of an axis of rotation and includes a carrier having a coupling receptacle disposed at an end face, the carrier having a carrier cross section. The coupling receptacle is delimited in the entire region of the carrier cross section by an outer web having an end face forming a planar bearing area. The coupling receptacle is delimited by side walls which extend step-free from the bearing area to a bottom area and include a pair of opposing clamping segments extending in the circumferential direction and a pair of opposing torque segments arranged at an angle thereto. The tool also includes a cutting head exchangeably fastened to the carrier, the cutting head having a coupling pin disposed in the coupling receptacle. At least one of the pairs of segments is oriented inclined in relation to the axis of rotation.

Abstract: A process for producing a tool having a main body which extends in a longitudinal direction and at least one blade for machining a workpiece includes providing a base coating on the tool; grinding the at least one blade in a manner that removes the base coating in the region of the at least one blade; and providing a second, fine coating, to the at least one ground blade.

Abstract: Rotary tool, such as a drill or milling cutter, having a main tool body, which extends along a center longitudinal axis, which has a flute and which, at a distance from the center longitudinal axis, has an insert seat which is introduced into the flute wall and in which a cutting insert, in particular made of a superhard material such as PCD or PCBN, is fastened integrally, wherein, for fixing both a radial and also an axial position of the cutting insert, the insert seat has an abutment wall which has a contour for positioning the cutting insert in a rotationally locked manner.

Abstract: The invention relates to an indexable cutting insert having two faces, having a passage opening which extends from one face to the other, having a plurality of cutting corners which each have, toward the face, a continuously curved cutting edge, and a plurality of flanks which are arranged in pairs on one side and on the other side of the cutting corners. One cutting edge has a positive clearance angle and the other has a negative clearance angle. Each cutting corner is formed by two partial surfaces which adjoin one another along a line running parallel to the central axis of the passage opening.

Abstract: A cutting assembly useful for the chipforming removal of material from a workpiece at the cutting insert-workpiece interface. The cutting assembly has a holder with a coolant passage and a seat. As one option, a stud extends away from the seat and facilitates coolant flow to an insert locking cap, which attaches to the stud. The insert locking cap directs coolant flow toward the cutting insert-workpiece interface. As another option, a diverter plate has a bottom surface with a bowl and an arcuate forward surface with one or more openings. Coolant flows from the coolant passage into the bowl then exits through at least one opening in the arcuate forward surface towards the cutting insert-workpiece interface.

Abstract: A toolholder connector having one threaded end and one end with a male quick change portion is threadingly engaged with a first toolholder having a threaded bore. The quick change connector also has a male quick change portion that is engaged within a side activated receiver of a second toolholder. Prior to activating the receiver, an alignment pin associated with the first toolholder is lined up with alignment slot associated with the second toolholder such that when the two are brought together, a pre-determined radial alignment will be retained.