Abstract: An insole includes an abrasion-resistant fabric top covering adhered to a layer of molded modified dense polyurethane contoured to provide maximum shock absorption under those areas of the foot most subject to impact loading and a minimum thickness of polyurethane under the remaining portions of the foot. In addition, a series of grooves extending primarily parallel to the axis of the foot are formed in the lowermost surface of the shock absorbing polyurethane. These grooves provide volume into which the polyurethane may deform during impact, thereby enhancing the shock absorbing qualities of the material.

Abstract: An elbow or knee pad and a method of making the same are disclosed. The pad includes an elasticized sleeve to surround the joint to be protected and a pad assembly fastened to the sleeve. The pad assembly includes a fabric covering over a polyurethane foam backing. A recess is formed in the polyurethane by pressing a hot die into it and a dense, modified polyurethane is cast in the recess. The combination of polyurethane foam and dense, modified polyurethane provides superior shock absorption and protection from impact.

Abstract: A shin guard and a method of making it are disclosed. The shin guard has a rigid outer shell of polyurethane and a polyurethane foam backing. A recess is formed in the foam backing by pressing in a hot die having the profile of the recess to be made. The recess is oblong and centered over the shin bone or tibia. A dense, modified polyurethane is then cast in the recess. The combination of polyurethane foam and dense, modified polyurethane provides excellent shock absorption in a light weight shin guard.