Abstract: The invention is an innovative design/repair methodology for PWR piping nozzles and vessel nozzles that are attached to the piping/vessel base material with a full penetration weld joint geometry. The development of a robust repair methodology for nozzles of this configuration is necessary due to plant aging, potential material degradation in the original materials of construction, potential increased nondestructive examination requirements, and PWSCC phenomena in the susceptible original materials of construction. The purpose/objective of the repair methodology is to provide a means of partially replacing the existing pressure boundary susceptible materials with PWSCC-resistant materials to facilitate the long-term repair life of the plant. The invention may be applied to a plurality of nozzle, piping, and vessel sizes with a full penetration weld joint.

Abstract: The invention is an innovative design/repair methodology for PWR piping nozzles and vessel nozzles that are attached to the piping/vessel base material with a full penetration weld joint geometry. The development of a robust repair methodology for nozzles of this configuration is necessary due to plant aging, potential material degradation in the original materials of construction, potential increased nondestructive examination requirements, and PWSCC phenomena in the susceptible original materials of construction. The purpose/objective of the repair methodology is to provide a means of partially replacing the existing pressure boundary susceptible materials with PWSCC-resistant materials to facilitate the long-term repair life of the plant. The invention may be applied to a plurality of nozzle, piping, and vessel sizes with a full penetration weld joint.

Abstract: A replacement heater sleeve for a nuclear reactor coolant system pressurizer and method for replacing a damaged original heater nozzle. The original heater and heater nozzle are removed from the pressurizer and the original bore is enlarged. An outer sleeve is installed in the enlarged bore on the same center as the original heater nozzle and is substantially flush with the interior of the pressurizer. The outer sleeve is welded to the pressurizer on its interior and exterior surfaces. An inner sleeve is installed in the inner diameter of the outer sleeve and extends beyond the outer sleeve into the pressurizer. The inner sleeve is welded to the lower end of the outer sleeve and is provided with an inner diameter sized to receive a heater of the same size as that originally installed in the pressurizer. The inner sleeve also maintains the original heater alignment in the pressurizer.

Abstract: A replacement heater sleeve for nuclear reactor coolant system pressurizer and method for replacing a damaged original heater nozzle. The original heater and heater nozzle are removed from the pressurizer and the original bore is enlarged. An outer sleeve is installed in the enlarged bore on the same center as the original heater nozzle and is substantially flush with the interior of the pressurizer. The outer sleeve is welded to the pressurizer on its interior and exterior surfaces. An inner sleeve is installed in the inner diameter of the outer sleeve and extends beyond the outer sleeve into the pressurizer. The inner sleeve is welded to the lower end of the outer sleeve and is provided with an inner diameter sized to receive a heater of the same size as that originally installed in the pressurizer. The inner sleeve also maintains the original heater alignment in the pressurizer.