Abstract: Flexural digital materials are discrete parts that can be assembled into a lattice structure to produce an actuatable structure capable of coordinated reversible spatially-distributed deformation. The structure comprises a set of discrete flexural digital material units assembled according to a lattice geometry, with a majority of the discrete units being connected, or adapted to be connected, to at least two other units according to the geometry. In response to certain types of loading of the structure, a coordinated reversible spatially-distributed deformation of at least part of the structure occurs. The deformation of the structure is due to the shape or material composition of the discrete units, the configuration of connections between the units, and/or the configuration of the lattice geometry. Exemplary types of such actuatable structures include airplane wing sections and robotic leg structures.

Abstract: Digital flexural materials are discrete parts that can be assembled into a lattice structure to produce functionally useful assemblies. An automated process for constructing a structure from digital flexural materials includes assembling a set of discrete units into the structure by reversibly connecting a majority of the set of discrete units to each other, each of the units being reversibly connected or connectable to at least two other units in the set according to a lattice geometry, and then assembling the reversibly connected discrete units into the structure according to the lattice geometry, wherein the structure has the property that a reversible deformation of at least part of the structure occurs in response to loading of the structure. The units in the set of discrete units may be of at least two types or may together comprise a stretch-bend coupled material when assembled according to the lattice geometry.

Abstract: Flexural digital materials are discrete parts that can be assembled into a lattice structure to produce an actuatable structure capable of coordinated reversible spatially-distributed deformation. The structure comprises a set of discrete flexural digital material units assembled according to a lattice geometry, with a majority of the discrete units being connected, or adapted to be connected, to at least two other units according to the geometry. In response to certain types of loading of the structure, a coordinated reversible spatially-distributed deformation of at least part of the structure occurs. The deformation of the structure is due to the shape or material composition of the discrete units, the configuration of connections between the units, and/or the configuration of the lattice geometry. Exemplary types of such actuatable structures include airplane wing sections and robotic leg structures.

Abstract: Flexural digital materials are discrete parts that can be assembled into a lattice structure to produce an actuatable structure capable of coordinated reversible spatially-distributed deformation. The structure comprises a set of discrete flexural digital material units assembled according to a lattice geometry, with a majority of the discrete units being connected, or adapted to be connected, to at least two other units according to the geometry. In response to certain types of loading of the structure, a coordinated reversible spatially-distributed deformation of at least part of the structure occurs. The deformation of the structure is due to the shape or material composition of the discrete units, the configuration of connections between the units, and/or the configuration of the lattice geometry. Exemplary types of such actuatable structures include airplane wing sections and robotic leg structures.

Abstract: Digital flexural materials are kits of discrete parts that can be assembled into a lattice structure to produce functionally useful assemblies. Digital flexural materials enable design of materials with many small and inexpensive flexures that combine in a lattice geometry that permits deformation without compromising the strength of the assembly. The number of types of parts in a kit is small compared to the total number of parts. A product constructed from digital flexural materials comprises a set of discrete units that are assembled into the structure according to a lattice geometry, with a majority of the units being reversibly connected to at least two other units in the set according to the lattice geometry, and wherein, in response to loading of the structure, a reversible deformation of at least part of the structure occurs. An automated process may be employed for constructing a product from digital flexural materials.

Abstract: Digital flexural materials are kits of discrete parts that can be assembled into a lattice structure to produce functionally useful assemblies. Digital flexural materials enable design of materials with many small and inexpensive flexures that combine in a lattice geometry that permits deformation without compromising the strength of the assembly. The number of types of parts in a kit is small compared to the total number of parts. A product constructed from digital flexural materials comprises a set of discrete units that are assembled into the structure according to a lattice geometry, with a majority of the units being reversibly connected to at least two other units in the set according to the lattice geometry, and wherein, in response to loading of the structure, a reversible deformation of at least part of the structure occurs. An automated process may be employed for constructing a product from digital flexural materials.

Abstract: In exemplary implementations of this invention, a digital material comprising many discrete units is used to fabricate a sparse structure. The units are reversibly joined by elastic connections. Each unit comprises fiber-reinforced composite material. Each unit is small compared to the sparse structure as a whole. Likewise, in a sparse structure made from this digital material, the number of types of units is small compared to the total number of units. The digital material is anisotropic. This anisotropy may be due to different fiber orientations within each unit. Furthermore, different units in a single sparse structure may be oriented in different directions and in different, non-parallel planes. In some cases, the digital material is reinforced with carbon fibers, and connections between units are stronger than the units themselves. The small discrete units may be assembled into a strong, lightweight sparse structure, such as an airframe.

Abstract: Flexural digital materials are discrete parts that can be assembled into a lattice structure to produce an actuatable structure capable of coordinated reversible spatially-distributed deformation. The structure comprises a set of discrete flexural digital material units assembled according to a lattice geometry, with a majority of the discrete units being connected, or adapted to be connected, to at least two other units according to the geometry. In response to certain types of loading of the structure, a coordinated reversible spatially-distributed deformation of at least part of the structure occurs. The deformation of the structure is due to the shape or material composition of the discrete units, the configuration of connections between the units, and/or the configuration of the lattice geometry. Exemplary types of such actuatable structures include airplane wing sections and robotic leg structures.

Abstract: Cellular automotion digital material is useable for rapid prototyping and fabrication of continuous string conformations and two- or three-dimensional shapes through actuation of a string, surface, or volume composed of identical discrete units. Each unit is an actuated joint having a single degree of freedom. The actuated joint includes a two-part actuator having an inner active portion and an outer passive portion that are controllably rotatable relative to each other, the outer portion being configured to fit within the housing of an adjacent cellular automotion unit, and a linkage element that includes a main strut and a housing and is connected to the actuator by a pin connector.

Abstract: Digital flexural materials are kits of discrete parts that can be assembled into a lattice structure to produce functionally useful assemblies. Digital flexural materials enable design of materials with many small and inexpensive flexures that combine in a lattice geometry that permits deformation without compromising the strength of the assembly. The number of types of parts in a kit is small compared to the total number of parts. A product constructed from digital flexural materials comprises a set of discrete units that are assembled into the structure according to a lattice geometry, with a majority of the units being reversibly connected to at least two other units in the set according to the lattice geometry, and wherein, in response to loading of the structure, a reversible deformation of at least part of the structure occurs. An automated process may be employed for constructing a product from digital flexural materials.

Abstract: Cellular automotion digital material is useable for rapid prototyping and fabrication of continuous string conformations and two- or three-dimensional shapes through actuation of a string, surface, or volume composed of identical discrete units. Each unit is an actuated joint having a single degree of freedom. The actuated joint includes a two-part actuator having an inner active portion and an outer passive portion that are controllably rotatable relative to each other, the outer portion being configured to fit within the housing of an adjacent cellular automotion unit, and a linkage element that includes a main strut and a housing and is connected to the actuator by a pin connector.