Patents by Inventor Kenneth Cheng

Kenneth Cheng has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250327238
    Abstract: A non-woven fabric with elasticity in warp direction and a manufacturing method thereof are provided, including: a feeding step, feeding the non-woven fabric into a location between the difference gears and suction gears in an overfeeding manner; a wave forming step, entering the non-woven fabric to a location between the differential gears and the suction gears, thereby forming wavy folds; a fixing step, providing a suction force through suction holes of the suction gears to make the non-woven fabric closely fit outer surfaces of the suction gears, and fix the wavy folds; a press-flattening step, press-flattening the wavy folds; a preheating step, heating the non-woven fabric to soften it; a broadening step, stretching the non-woven fabric in a weft direction and making it be oriented, and straightening the wavy folds at the same time; a stabilizing step; and a cooling step, cooling the non-woven fabric to set it.
    Type: Application
    Filed: June 18, 2024
    Publication date: October 23, 2025
    Applicant: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventor: Kenneth CHENG
  • Patent number: 12325221
    Abstract: Provided are an elastic composite non-woven fabric and a manufacturing equipment and a manufacturing method thereof, wherein the elastic composite non-woven fabric manufacturing equipment includes an upper feed roller, an upper shrink roller, an upper bonding roller, upper fins, an middle feed roller, an winding roller, a lower feed roller, a lower shrink roller, a lower bonding roller, and lower fins. Wherein, two elastic non-woven fabrics shrink inward by the shrink roller and enter the gaps among the fins and grooves and teeth of the bonding roller to form regular wavy folds; the two pre-shrunk elastic non-woven fabrics are bonded to the upper and lower surfaces of the elastic material in a flat state by the aligned and adjacently disposed teeth of the bonding roller, thereby forming an elastic composite non-woven fabric.
    Type: Grant
    Filed: November 3, 2022
    Date of Patent: June 10, 2025
    Assignee: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventor: Kenneth Cheng
  • Publication number: 20240075704
    Abstract: Provided are an elastic composite non-woven fabric and a manufacturing equipment and a manufacturing method thereof, wherein the elastic composite non-woven fabric manufacturing equipment includes an upper feed roller, an upper shrink roller, an upper bonding roller, upper fins, an middle feed roller, an winding roller, a lower feed roller, a lower shrink roller, a lower bonding roller, and lower fins. Wherein, two elastic non-woven fabrics shrink inward by the shrink roller and enter the gaps among the fins and grooves and teeth of the bonding roller to form regular wavy folds; the two pre-shrunk elastic non-woven fabrics are bonded to the upper and lower surfaces of the elastic material in a flat state by the aligned and adjacently disposed teeth of the bonding roller, thereby forming an elastic composite non-woven fabric.
    Type: Application
    Filed: November 3, 2022
    Publication date: March 7, 2024
    Applicant: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventor: Kenneth CHENG
  • Patent number: 11446916
    Abstract: A method to manufacture an elastic laminate is disclosed. Thermoplastic Elastomeric Material (TEM) is selected from a polymer supply and fed into an extruder. The TEM film is extruded by the extruder by passing the TEM polymer through an extrusion die head to form a TEM film layer on a carrier web provided by a carrier supply. The TEM film layer is allowed to solidify on the carrier web, thereby forming a first laminate. The first laminate is stored in a first storage prior to being delivered to a delamination unit, which delaminates the first laminate by separating the TEM layer from the carrier web. The delaminated TEM layer is stretched at least in its Machine Direction (MD) in a stretching station via a plurality of web guide means. The stretched TEM layer is positioned between a first envelope web and optionally a second envelope web prior to being delivered to a bonding unit, which connects them to form a second bonded laminate.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: September 20, 2022
    Assignee: GOLDEN PHOENIX FIBERWEB, INC.
    Inventor: Kenneth Cheng
  • Publication number: 20220161540
    Abstract: A method to manufacture an elastic laminate is disclosed. Thermoplastic Elastomeric Material (TEM) is selected from a polymer supply and fed into an extruder. The TEM film is extruded by the extruder by passing the TEM polymer through an extrusion die head to form a TEM film layer on a carrier web provided by a carrier supply. The TEM film layer is allowed to solidify on the carrier web, thereby forming a first laminate. The first laminate is stored in a first storage prior to being delivered to a delamination unit, which delaminates the first laminate by separating the TEM layer from the carrier web. The delaminated TEM layer is stretched at least in its Machine Direction (MD) in a stretching station via a plurality of web guide means. The stretched TEM layer is positioned between a first envelope web and optionally a second envelope web prior to being delivered to a bonding unit, which connects them to form a second bonded laminate.
    Type: Application
    Filed: December 27, 2019
    Publication date: May 26, 2022
    Applicant: Golden Phoenix Fiberweb, Inc.
    Inventor: Kenneth Cheng
  • Patent number: 10960640
    Abstract: The present invention relates to a multi-layered elastic air-permeable material structure, including an elastic cloth and an elastic film, wherein the elastic cloth is constituted of polylactic acid, has a plurality of penetrating air vents, and has a weft-direction stretchability. The elastic film is constituted of a thermoplastic elastomer material, and it also has a plurality of penetrating air vents. An upper surface of the elastic film is entirely or partially adhered to a lower surface of the elastic cloth. In particular, the elastic film has an air permeability of 17-25 cc/sec per square centimeter, and the multi-layered elastic air-permeable material structure has an air permeability of 7-10 cc/sec per square centimeter. The present invention has the advantages of weft-direction stretchability and air permeability and is suitable for applying to close-fitting clothing or diapers to improve comfort and prevent sultriness and moisture.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: March 30, 2021
    Assignee: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventors: Kenneth Cheng, Eric Shyuu
  • Patent number: 10907038
    Abstract: Methods are provided for fabricating functional nanostructures (e.g., nanowires/nanofibers) via chemical vapor deposition polymerization of paracyclophanes or substituted paracyclophanes onto and through a structured fluid, such as a film of liquid crystals, on a substrate. A one-step process is provided that does not require the use of any solid templates, nor does it require any volatile solvents, additives or catalysts. The resulting nanowires/nanofibers can be in the form of aligned nanowires/nanofibers arrays supported on any solid material, in the form of nanofibers mats supported on porous materials, or as individual free-standing nanowires/nanofibers. By using chiral liquid crystals, chiral nanofibers can be fabricated. The functional nanowires/nanofibers can contain one or more type of surface reactive groups that allows for post surface chemical modifications on the nanowires/nanofibers. Such nanostructures can be used in a range of different applications, including in biomedical applications.
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: February 2, 2021
    Assignees: THE REGENTS OF THE UNIVERSITY OF MICHIGAN, Wisconsin Alumni Research Foundation
    Inventors: Marco A. Bedolla Pantoja, Nicholas L. Abbott, Kenneth Cheng, Joerg Lahann
  • Publication number: 20200255995
    Abstract: An elastic non-woven fabric with bicomponent elastic composite fibers, manufactured by randomly paving bicomponent elastic composite fibers as a layer and hot-rolling. The bicomponent elastic composite fiber includes an inner core fiber of SBS, SEBS, TPO or TPS and a sheath outer layer of PP or PE covering on an outer surface of the inner core fiber. A ratio of a thickness of the sheath outer layer to a radius of the inner core fiber is 1:9 to 9:1. The bicomponent elastic composite fiber has a linear density of 0.5-5 deniers, a stretchability of 300-600%, and a deformation rate of 0-25% after being stretched to 400%. The present invention has the advantages of good elasticity, good stretchability, good dyeability, acid and alkali resistance, quick-drying and non-absorbency, antibacterial and deodorizing, and light and soft texture properties, thereby can avoid cold and sticky feel and will not cause reflection.
    Type: Application
    Filed: February 10, 2020
    Publication date: August 13, 2020
    Applicant: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventors: Kenneth CHENG, Eric SHYUU
  • Publication number: 20200254720
    Abstract: An elastic non-woven fabric, manufactured by bonding a pre-stretched elastic film and elastic cloths, includes an elastic film with a stretch range of 0-300% and two elastic cloths each with a stretchability of 150-300%. While at the second natural width, the two elastic cloths are respectively bonded to upper and lower surfaces of the elastic film pre-stretched to a first stretched width. By bonding the two elastic cloths to the elastic film after stretching the elastic film in advance, the elastic non-woven fabric of the present invention can have high stretchability and high tensile strength and thus will not have serious wrinkles on the surfaces thereof and will not be easily torn broken. Because the stretchability of the elastic non-woven fabric is greatly improved, the user can use a smaller cutting width to divide each cylindrical master-roll into more cylindrical sub-rolls, thereby improving the production efficiency.
    Type: Application
    Filed: February 10, 2020
    Publication date: August 13, 2020
    Applicant: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventors: Kenneth CHENG, Eric SHYUU
  • Publication number: 20200223195
    Abstract: A bidirectional elastic air-permeable material, including: a unidirectional elastic cloth (10) having a plurality of penetrating air vents (12) and a weft-direction stretchability; and a bidirectional elastic film (20) constituted of a thermoplastic elastomer material, having also a plurality of penetrating air vents (22) and proper stretchability in both weft and warp directions; wherein an upper surface of the bidirectional elastic film (20) is entirely or partially adhered to a lower surface of the unidirectional elastic cloth (10). In particular, the bidirectional elastic film (20) has an air permeability of 17-25 cc/sec per square centimeter, and the bidirectional elastic air-permeable material has an overall air permeability of 7-10 cc/sec per square centimeter. The bidirectional elastic air-permeable material has the advantages of bidirectional stretchability and air permeability and is suitable for applying to close-fitting clothing or diapers to improve comfort and prevent sultriness and moisture.
    Type: Application
    Filed: January 29, 2019
    Publication date: July 16, 2020
    Inventors: Kenneth Cheng, Eric Shyuu
  • Publication number: 20200224336
    Abstract: A bicomponent elastic fiber composite material, which has a linear density of 20-150 deniers, a stretchability of 300-600%, and a deformation rate of 0-25% after stretching to 400%. The bicomponent elastic fiber composite material includes an inner core fiber and a sheath outer layer, wherein the inner core fiber includes a polystyrne copolymer material of a styrene-butadiene block copolymer (SBS), a styrene-ethylene-butylene-styrene block copolymer (SEBS) or a thermoplastic polyolefin elastomer (TPO), or includes a thermoplastic polystyrene elastomer (TPS). The sheath outer layer includes polypropylene (PP) or polyethylene (PE). Thereby, the present invention can realize zero pollution while recycled and reused. In addition, the present invention has excellent properties of elasticity, dyeability, acid and alkali resistance, quick-drying and non-absorbency, antibacterial and deodorizing, and has a soft texture.
    Type: Application
    Filed: May 10, 2019
    Publication date: July 16, 2020
    Applicant: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventors: Kenneth CHENG, Eric SHYUU
  • Publication number: 20200198284
    Abstract: The present invention relates to a multi-layered elastic air-permeable material structure, including an elastic cloth and an elastic film, wherein the elastic cloth is constituted of polylactic acid, has a plurality of penetrating air vents, and has a weft-direction stretchability. The elastic film is constituted of a thermoplastic elastomer material, and it also has a plurality of penetrating air vents. An upper surface of the elastic film is entirely or partially adhered to a lower surface of the elastic cloth. In particular, the elastic film has an air permeability of 17-25 cc/sec per square centimeter, and the multi-layered elastic air-permeable material structure has an air permeability of 7-10 cc/sec per square centimeter. The present invention has the advantages of weft-direction stretchability and air permeability and is suitable for applying to close-fitting clothing or diapers to improve comfort and prevent sultriness and moisture.
    Type: Application
    Filed: January 29, 2019
    Publication date: June 25, 2020
    Inventors: Kenneth Cheng, Eric Shyuu
  • Publication number: 20190136033
    Abstract: Methods are provided for fabricating functional nanostructures (e.g., nanowires/nanofibers) via chemical vapor deposition polymerization of paracyclophanes or substituted paracyclophanes onto and through a structured fluid, such as a film of liquid crystals, on a substrate. A one-step process is provided that does not require the use of any solid templates, nor does it require any volatile solvents, additives or catalysts. The resulting nanowires/nanofibers can be in the form of aligned nanowires/nanofibers arrays supported on any solid material, in the form of nanofibers mats supported on porous materials, or as individual free-standing nanowires/nanofibers. By using chiral liquid crystals, chiral nanofibers can be fabricated. The functional nanowires/nanofibers can contain one or more type of surface reactive groups that allows for post surface chemical modifications on the nanowires/nanofibers. Such nanostructures can be used in a range of different applications, including in biomedical applications.
    Type: Application
    Filed: April 14, 2017
    Publication date: May 9, 2019
    Applicants: THE REGENTS OF THE UNIVERSITY OF MICHIGAN, WISCONSIN ALUMNI RESEARCH FOUNDATION
    Inventors: Marco A. BEDOLLA PANTOJA, Nicholas L. ABBOTT, Kenneth CHENG, Joerg LAHANN
  • Publication number: 20190053555
    Abstract: A method for manufacturing an elastic composite fabric, includes a combining step, where an elastic outer layer is disposed onto a top side of an elastic nonwoven fabric which has characteristics to prevent penetration of a filling material, a fiber density of 0.8 to 5.0 denier and a weight of 8 to 100 g/sqm (±40%), and a first cloth body is disposed onto a bottom side of the nonwoven fabric, wherein the first cloth body is an elastic outer layer or elastic nonwoven fabric with a fiber density of 0.8 to 5.0 denier and a weight of 8 to 100 g/sqm (±40%); and a filling step: filling the filling material within several filling spaces between the elastic outer layer and the elastic nonwoven fabric or within several filling spaces between the elastic nonwoven fabric and the first cloth body in order to obtain the elastic composite fabric.
    Type: Application
    Filed: July 18, 2018
    Publication date: February 21, 2019
    Applicant: GOLDEN PHOENIX FIBERWEBS, INC.
    Inventors: Kenneth CHENG, Eric SHYUU
  • Patent number: 8812385
    Abstract: Embodiments of the invention are directed to apparatuses, systems, and methods that allow for personalized data to be embedded in a primary account number associated with a consumer device. In one embodiment, a consumer device comprises a body and personalized data embedded into a primary account number, associated with the body. The primary account number includes a bank identification number and the bank identification number and the personalized data overlap.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: August 19, 2014
    Assignee: Visa International Service Association
    Inventors: Bob Joubert, Vikram Modi, Shantnu Singh, Kenneth Cheng, Mennie Co So
  • Patent number: 8712889
    Abstract: Embodiments of the invention are directed to apparatuses, systems, and methods that allow for personalized data to be embedded in a primary account number associated with a consumer device. In one embodiment, a consumer device comprises a body and personalized data embedded into a primary account number, associated with the body. The primary account number includes a bank identification number and the bank identification number and the personalized data overlap.
    Type: Grant
    Filed: January 6, 2010
    Date of Patent: April 29, 2014
    Assignee: Visa International Service Association
    Inventors: Vikram Modi, Shantnu Singh, Bob Joubert, Kenneth Cheng, Mennie Co So
  • Publication number: 20130144787
    Abstract: Embodiments of the invention are directed to apparatuses, systems, and methods that allow for personalized data to be embedded in a primary account number associated with a consumer device. In one embodiment, a consumer device comprises a body and personalized data embedded into a primary account number, associated with the body. The primary account number includes a bank identification number and the bank identification number and the personalized data overlap.
    Type: Application
    Filed: December 13, 2012
    Publication date: June 6, 2013
    Inventors: Bob Joubert, Vikram Modi, Shantnu Singh, Kenneth Cheng, Mennie Co So
  • Publication number: 20100287085
    Abstract: Embodiments of the invention are directed to apparatuses, systems, and methods that allow for personalized data to be embedded in a primary account number associated with a consumer device. In one embodiment, a consumer device comprises a body and personalized data embedded into a primary account number, associated with the body. The primary account number includes a bank identification number and the bank identification number and the personalized data overlap.
    Type: Application
    Filed: January 6, 2010
    Publication date: November 11, 2010
    Inventors: Bob Joubert, Kenneth Cheng, Shantnu Singh, Vikram Modi, Mennie Co So
  • Publication number: 20060057924
    Abstract: The present invention describes a unique liquid impermeable elastic laminate comprised of elastic films and elastic-nonwovens that is rendered breathable during manufacture by creating rings of porosity surrounding the weld points used to bond the laminate during its manufacture.
    Type: Application
    Filed: September 10, 2004
    Publication date: March 16, 2006
    Inventors: Kenneth Cheng, Eric Shyuu, Gregory Ward