Patents by Inventor Kenneth D. Knapp

Kenneth D. Knapp has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11795684
    Abstract: The present disclosure relates generally to vapor retarding building materials and methods for making them. The present inventors have found simple and cost-efficient materials that have low water vapor permeability at low relative humidities and that can be provided as a coating on a building material substrate. Notably, in many embodiments, the materials can have high water vapor permeability at high relative humidities. In one embodiment, the disclosure provides vapor retarding articles comprising a building material substrate; and a polymeric coating layer coated on the building material substrate, the polymeric coating layer comprising an inorganic hydrophilic particulate filler dispersed in a continuous organic phase comprising a hydrophobic polymer, wherein the content of the filler is from about 30% to about 85% by weight of the polymeric coating layer, the vapor retarding article configured to have a water vapor permeance of no more than about 1 Perm at 25% relative humidity.
    Type: Grant
    Filed: October 5, 2021
    Date of Patent: October 24, 2023
    Assignee: CERTAINTEED LLC
    Inventors: Timothy Jerome Coogan, Jeffrey H. Peet, Valerio Massara, Kenneth D. Knapp
  • Publication number: 20220098853
    Abstract: The present disclosure relates generally to vapor retarding building materials and methods for making them. The present inventors have found simple and cost-efficient materials that have low water vapor permeability at low relative humidities and that can be provided as a coating on a building material substrate. Notably, in many embodiments, the materials can have high water vapor permeability at high relative humidities. In one embodiment, the disclosure provides vapor retarding articles comprising a building material substrate; and a polymeric coating layer coated on the building material substrate, the polymeric coating layer comprising an inorganic hydrophilic particulate filler dispersed in a continuous organic phase comprising a hydrophobic polymer, wherein the content of the filler is from about 30% to about 85% by weight of the polymeric coating layer, the vapor retarding article configured to have a water vapor permeance of no more than about 1 Perm at 25% relative humidity.
    Type: Application
    Filed: October 5, 2021
    Publication date: March 31, 2022
    Inventors: Timothy Jerome Coogan, Jeffrey H. Peet, Valerio Massara, Kenneth D. Knapp
  • Patent number: 11136755
    Abstract: The present disclosure relates generally to vapor retarding building materials and methods for making them. The present inventors have found simple and cost-efficient materials that have low water vapor permeability at low relative humidities and that can be provided as a coating on a building material substrate. Notably, in many embodiments, the materials can have high water vapor permeability at high relative humidities. In one embodiment, the disclosure provides vapor retarding articles comprising a building material substrate; and a polymeric coating layer coated on the building material substrate, the polymeric coating layer comprising an inorganic hydrophilic particulate filler dispersed in a continuous organic phase comprising a hydrophobic polymer, wherein the content of the filler is from about 30% to about 85% by weight of the polymeric coating layer, the vapor retarding article configured to have a water vapor permeance of no more than about 1 Perm at 25% relative humidity.
    Type: Grant
    Filed: June 29, 2018
    Date of Patent: October 5, 2021
    Assignee: CertainTeed LLC
    Inventors: Timothy Jerome Coogan, Jeffrey H. Peet, Valerio Massara, Kenneth D. Knapp
  • Publication number: 20190003174
    Abstract: The present disclosure relates generally to vapor retarding building materials and methods for making them. The present inventors have found simple and cost-efficient materials that have low water vapor permeability at low relative humidities and that can be provided as a coating on a building material substrate. Notably, in many embodiments, the materials can have high water vapor permeability at high relative humidities. In one embodiment, the disclosure provides vapor retarding articles comprising a building material substrate; and a polymeric coating layer coated on the building material substrate, the polymeric coating layer comprising an inorganic hydrophilic particulate filler dispersed in a continuous organic phase comprising a hydrophobic polymer, wherein the content of the filler is from about 30% to about 85% by weight of the polymeric coating layer, the vapor retarding article configured to have a water vapor permeance of no more than about 1 Perm at 25% relative humidity.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 3, 2019
    Inventors: Timothy Jerome Coogan, Jeffrey H. Peet, Valerio Massara, Kenneth D. Knapp
  • Publication number: 20150176211
    Abstract: Certain embodiments described herein are directed articles that include a cellulosic substrate (or a non-cellulosic substrate) and an aqueous dispersion disposed on the substrate. In certain examples, the dispersion is effective to provide a water vapor perm rating of about 2 perms or less at 25% average RH as tested by ASTM D1653, or about 2 perm or less at 25% average RH as tested by ASTM E96, when the dispersion is cured as a coating on the substrate. In some embodiments, the substrate can be (or can be part of) a building substrate such as, for example, kraft paper placed on insulation (e.g., fiberglass insulation) or oriented strand board. In some instances, the aqueous dispersion can include a plant oil macromonomer or a waterborne epoxy resin.
    Type: Application
    Filed: December 19, 2014
    Publication date: June 25, 2015
    Inventors: Kenneth D. Knapp, Kevin J. Gallagher, Murray S. Toas, Sam Yuan, Sharathkumar K. Mendon, James W. Rawlins
  • Publication number: 20110206897
    Abstract: A method of making a lapped fibrous insulation is provided which includes the steps of conveying a cured binder-impregnated mat of fibers, the mat having a thickness, a longitudinal length and transverse ends. The method further includes providing a plurality of spaced, perhaps every 24 inches to 120 inches, transverse cuts through at least a portion of the thickness of the mat, and lapping the mat of fibers in opposite directions to fold said mat into a generally sinous configuration, having a series of continuous lengths wherein at least one of the transverse cuts is aligned with at least one of the folded regions for assisting in making the mat of fibers easier to fold during the lapping step. A fibrous insulation material in the form of a lapped roll in accordance with this invention is also provided.
    Type: Application
    Filed: February 19, 2010
    Publication date: August 25, 2011
    Inventors: KENNETH D. KNAPP, Alexander M. Rucker
  • Patent number: 7644545
    Abstract: A baffled insulation product for ventilating air under a roof from an open space is provided comprising an elongated insulation mat having top and bottom major surfaces, the top major surface facing the roof when the product is installed in the open space, the insulation mat having a baffle integral therewith proximate to the top major surface, comprising at least one airflow channel for the ventilating air.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: January 12, 2010
    Assignee: Certainteed Corporation
    Inventors: Kurt O. Mankell, R. Allan Snyder, Husnu M. Kalkanoglu, Mark Trabbold, Nick Flocco, Kenneth D. Knapp
  • Publication number: 20090313945
    Abstract: The invention pertains to a method of making a unit package. The unit package includes, a flexible sleeve having opposite ends, and multiple handles, wherein the handles are directly in a corresponding end of the flexible sleeve, the corresponding end projects outwardly beyond the bags of insulation products in the sleeve, and the corresponding end is flexible to bend and move the handles away from the side of the sleeve, such that the handles are accessible for grasping when the side of the sleeve is covered.
    Type: Application
    Filed: August 28, 2009
    Publication date: December 24, 2009
    Inventors: Andreas H. Unruh, Kenneth D. Knapp, Richard J. Ray, JR., Calvin L. Trumbo
  • Publication number: 20080142380
    Abstract: The invention pertains to a unit package for multiple bags of insulation products, and a method of making the unit package. The unit package includes, a flexible sleeve having opposite ends, and multiple handles, wherein the handles are directly in a corresponding end of the flexible sleeve, the corresponding end projects outwardly beyond the bags of insulation products in the sleeve, and the corresponding end is flexible to bend and move the handles away from the side of the sleeve, such that the handles are accessible for grasping when the side of the sleeve is covered.
    Type: Application
    Filed: December 14, 2006
    Publication date: June 19, 2008
    Inventors: Andreas H. Unruh, Kenneth D. Knapp, Richard J. Ray, Calvin L. Trumbo
  • Publication number: 20040038608
    Abstract: The subject of the invention is a “sorbent” material comprising a fibrous material which, in a first variant, comprises an oleophilic coating and, in a second variant, is combined with a hydrophilic particulate material.
    Type: Application
    Filed: August 27, 2003
    Publication date: February 26, 2004
    Applicant: SAINT-GOBAIN ISOVER
    Inventors: Wayne E. Shaw, Mark Trabbold, Kenneth D. Knapp
  • Patent number: 5848509
    Abstract: Encapsulated glass fiber insulation includes a non-woven covering material over the top surface of a mineral fiber core, with the formed covering material extending adjacent the side surfaces. The covering material is greater in width than the sum of the widths of the top and two side surfaces, so that the edges of the formed covering material extend beyond the mineral fiber core.
    Type: Grant
    Filed: August 31, 1995
    Date of Patent: December 15, 1998
    Assignee: CertainTeed Corporation
    Inventors: Kenneth D. Knapp, Eric S. Nilsson, Murray S. Toas
  • Patent number: 5685938
    Abstract: Encapsulated glass fiber insulation is made by forming a covering material over the top surface of a mineral fiber core, with the formed covering material extending adjacent the side surfaces. The covering material is greater in width than the sum of the widths of the top and two side surfaces, so that the edges of the formed covering material extend beyond the mineral fiber core. A vacuum is applied below the mineral fiber core to draw the formed covering material extending beyond the side surfaces under the core.
    Type: Grant
    Filed: August 31, 1995
    Date of Patent: November 11, 1997
    Assignee: CertainTeed Corporation
    Inventors: Kenneth D. Knapp, Christopher R. Donnelly, Hal J. Robbins