Abstract: An electromagnetic connect/disconnect system with an electromagnet including a coil and a coil housing. The system also including a slide ring located between the coil housing and a sliding collar. The slide ring has a radially outer surface and a radially inner surface. The sliding collar has a first portion and a second portion. The first portion is located radially inward from the slide ring and defines a first set of axially extending teeth. The second portion is located radially inward from the first portion. A return spring groove is located radially inward from the sliding collar first portion and houses a return spring. An output gear is also included which has a second set of axially extending teeth for selective engagement with the first set of teeth.

Abstract: A differential and method of operating the differential is described. The differential has side gears and at least one pinion gear in mesh with the side gears. One of the side gears is provided with dog clutch teeth and an axially extending ring carrying clutch plates. A clutch housing has an axially extending ring carrying clutch plates interleaved with the side gear clutch plates. A dog clutch ring is connected to the clutch housing and selectively engages with the side gear dog clutch teeth. The above-described system permits an axle system of a tandem axle system to be selectively engaged and disengaged.

Abstract: A drive axle system (10) and a method for adapting a shift schedule of a drive axle system (10) based on an input is provided. The drive axle system (10) comprises a first shaft (18), a first axle assembly (14), a second axle assembly (16), a clutching device (28), a controller (55), and a plurality of sensors (75). The plurality of sensors (75) are in communication with the controller (55) for sensing at least one of an environmental condition and at least one operating condition the drive axle system (10). Based on the information from the plurality of sensors (75) the controller (55) selects one of a plurality of shift schedules and places the clutching device (28) in one of a first position and a second position.

Abstract: A transmission having a variator drive capable of being placed in a continuously variable operating mode or an infinitely variable operating mode, capable of having a wide ratio range, and capable of integrating a clutching capability within the transmission. The variable transmissions can be operated in at least two different operating modes, depending on an engagement status of the clutches therein. Methods of running the variable transmissions and drivelines that incorporate such variable transmissions are provided.

Abstract: A drive axle system (10) and a method for adapting a shift schedule of a drive axle system (10) based on an input is provided. The drive axle system (10) comprises a first shaft (18), a first axle assembly (14), a second axle assembly (16), a clutching device (28), a controller (55), and a plurality of sensors (75). The plurality of sensors (75) are in communication with the controller (55) for sensing at least one of an environmental condition and at least one operating condition the drive axle system (10). Based on the information from the plurality of sensors (75) the controller (55) selects one of a plurality of shift schedules and places the clutching device (28) in one of a first position and a second position.

Abstract: A transmission is provided. The transmission includes an input portion drivingly engaged with a power source, a planetary gear, a continuously variable variator, and a clutching device. The planetary gear arrangement has a portion drivingly engaged with the input portion. The continuously variable variator includes a portion which is drivingly engaged with at least one of the planetary gear arrangement and the input portion. The clutching device may be selectively drivingly engaged with a portion of the continuously variable variator. The clutching device and the planetary gear arrangement facilitate a transition between at least two operating modes of the continuously variable variator.

Abstract: A clutch management system has a ramp actuator, an inner plate housing, an outer plate housing, and a clutch assembly. The clutch assembly may have a motor, a ratio adaptor, a primary sun gear, a secondary sun gear, a primary planet carrier and a secondary planet carrier. The primary sun gear is in contact with the ratio adaptor and primary planet gears. The primary planet gears are in contact with a ring gear. The primary planet carrier forms part of the ramp actuator. The second sun gear is connected to a housing and a secondary planet gears. The secondary planet gears are also in contact with the ring gear. A secondary planet carrier is connected. to the first plate of the ramp actuator.

Abstract: A clutch management system has a ramp actuator, an inner plate housing, an outer plate housing, and a clutch assembly. The clutch assembly may have a motor, a ratio adaptor, a primary sun gear, a secondary sun gear, a primary planet carrier and a secondary planet carrier. The primary sun gear is in contact with the ratio adaptor and primary planet gears. The primary planet gears are in contact with a ring gear. The primary planet carrier forms part of the ramp actuator. The second sun gear is connected to a housing and a secondary planet gears. The secondary planet gears are also in contact with the ring gear. A secondary planet carrier is connected to the ramp actuator and the outer plate housing.

Abstract: Disclosed herein are power transmissions having one or more operational modes, for example, a continuously variable transmission (CVT) mode, an infinitely variable transmission (WT) mode, and an WT/CVT mode, that can be selected for by engaging different clutches and brakes. Disclosed herein are power transmissions comprising a power input shaft, one or more planetary gear sets, a variator (such as a CVT), and one or more clutches and brakes. In some embodiments, a first brake selects an WT mode, a second brake selects a CVT mode, and a third brake selects an WT/CVT mode.

Abstract: A transmission having a variator drive capable of being placed in a continuously variable operating mode or an infinitely variable operating mode, capable of having a wide ratio range, and capable of transmitting large amounts of power. Variable transmissions comprising three clutches, three grounding clutches or brakes, and a variator comprising a plurality of tilting variators balls disposed between a first drive ring and a second drive ring allow a single variator to function as an infinitely variable transmission when power is inputted to the carrier assembly and as a continuously variable transmission when power is inputted through a first ring assembly. Certain embodiments include a differential that allows a parallel power path around the variator to improve the variator torque capacity and a direct drive mode to improve the efficiency of the variator.

Abstract: A limited slip differential assembly for a vehicle has a differential assembly drivingly engaged with a prime mover of the vehicle. The assembly has a differential mechanism disposed in a differential case and two opposite output shafts outwardly extending from the differential case. A torque coupling unit is provided for selectively restricting rotation between one of the output shafts and the differential case. The torque coupling unit has a friction clutch assembly disposed about one of the output shafts. The friction clutch assembly has a first portion drivingly engaged with one of the output shafts and a second portion drivingly engaged with the differential case. A ball and ramp assembly is disposed adjacent the friction clutch assembly for selectively frictionally loading the friction clutch assembly.

Abstract: Disclosed herein are power transmissions having one or more operational modes, for example, a continuously variable transmission (CVT) mode, an infinitely variable transmission (IVT) mode, and an IVT/CVT mode, that can be selected for by engaging different clutches and brakes. Disclosed herein are power transmissions comprising a power input shaft, one or more planetary gear sets, a variator (such as a CVT), and one or more clutches and brakes. In some embodiments, a first brake selects an IVT mode, a second brake selects a CVT mode, and a third brake selects an IVT/CVT mode.

Abstract: A torque coupling unit for use with a differential assembly is provided. The torque coupling unit comprises a first member, a second member, a clutching assembly, and a clutch actuator. The first member is in driving engagement with a side gear of the differential assembly. The second member is in driving engagement with an output shaft. The clutch actuator assembly is disposed adjacent the clutching assembly and comprises a roller and ramp assembly. In response to a rotation of a portion of the clutch actuator assembly a portion of the roller and ramp assembly is driven in an axial manner to apply a force to the clutching assembly, causing a first portion of the clutching assembly to be at least variably frictionally engaged with a second portion of the clutching assembly.

Abstract: Disclosed herein are power transmissions having one or more operational modes, for example, a continuously variable transmission (CVT) mode, an infinitely variable transmission (IVT) mode, and an IVT/CVT mode, that can be selected for by engaging different clutches and brakes. Disclosed herein are power transmissions comprising a power input shaft, one or more planetary gear sets, a variator (such as a CVT), and one or more clutches and brakes. In some embodiments, a first brake selects an IVT mode, a second brake selects a CVT mode, and a third brake selects an IVT/CVT mode.

Abstract: A clutch management system has a ramp actuator, an inner plate housing, an outer plate housing, and a clutch assembly. The clutch assembly may have a motor, a ratio adaptor, a primary sun gear, a secondary sun gear, a primary planet carrier and a secondary planet carrier. The primary sun gear is in contact with the ratio adaptor and primary planet gears. The primary planet gears are in contact with a ring gear. The primary planet carrier forms part of the ramp actuator. The second sun gear is connected to a housing and a secondary planet gears. The secondary planet gears are also in contact with the ring gear. A secondary planet carrier is connected to the ramp actuator and the outer plate housing.

Abstract: A method of shifting a power distribution unit for a vehicle from a first operating state to a second operating state is provided. The method includes the step of adjusting a rotational speed of a portion of a second axle assembly using a clutching device to impart energy to a lubricant within the second axle assembly. A controller in communication with a power source of the vehicle adjusts an operating condition of the power source to facilitate moving the clutching device. The power distribution unit includes an inter-axle differential capable being placed in a locked condition by the clutching device and of accommodating a rotational difference between a first output gear and a second output gear with the inter-axle differential.

Abstract: A method of shifting a power distribution unit for a vehicle from a first operating state to a second operating state is provided. The method includes the step of adjusting a rotational speed of a portion of a second axle assembly using a clutching device to impart energy to a lubricant within the second axle assembly. A controller in communication with a power source of the vehicle adjusts an operating condition of the power source to facilitate moving the clutching device. The power distribution unit includes an inter-axle differential capable being placed in a locked condition by the clutching device and of accommodating a rotational difference between a first output gear and a second output gear with the inter-axle differential.

Abstract: A power transfer unit for a vehicle is provided having a transfer sleeve, a flanged ring gear, an output shaft, and a clutching assembly. The transfer sleeve, the flanged ring gear, and the clutching assembly are disposed in a housing about an axle shaft connected to a center differential. The transfer sleeve is drivingly engaged with a carrier of the center differential and the flanged ring gear is disposed about the transfer sleeve and drivingly engaged with the output shaft. The clutching assembly includes a locking collar and a clutch. The clutch may be engaged to transfer torque through the transfer sleeve to the output shaft through the flanged ring gear and the locking collar may be engaged to drivingly engage the transfer sleeve with the output shaft through the flanged ring gear.

Abstract: A drive system designed to use a vehicle's existing hydraulic system to operate a controllable limited slip differential assembly. The limited slip differential assembly may be associated with the front axle, the rear axle, or the driveline between the front and rear axles. The differential assembly may also be used in combination that includes front, rear, or intermediate differential assemblies. The drive system further includes a friction clutch assembly for selectively engaging and disengaging an input member with an output member of the differential assembly, a fluid clutch actuator for selectively frictionally and variably loading the clutch assembly, and a fluid pump that is a common source of pressurized fluid for the fluid clutch actuator and the existing hydraulic system of the motor vehicle other than the fluid clutch actuator of the drive system. The fluid clutch actuator is actuated by fluid pressure generated by the fluid pump.

Abstract: A method of forming a stem and assembling a snap ring in a groove in the stem without expansion of the snap ring. A stem blank is formed having a reduced diameter extension. A snap ring is slid over the extension without expansion of the snap ring and is positioned against a lower support surface. An orbitally rotating punch is inserted at an angle into the top end of the extension thereby deforming the top end and forming a continuous, tear free collar which forms an upper wall of a groove defined between the collar and the support surface. The snap ring lies within the groove and is free to move from the support surface towards the collar.