Abstract: The present description provides an earplug. One exemplary earplug described herein includes a stem and a sound attenuating body attached to the stem. The sound attenuating body includes a leading end, a base end, a longitudinal axis extending between the leading end and the base end, and a flange extending at least partially over the stem and having an exterior flange surface and an interior flange surface having a plurality of one or both of protrusions or recesses. The earplug further includes a flange cavity including a continuous volume around a perimeter of the stem between the interior flange surface and the stem. A distance between the interior and exterior flange surfaces varies around a perimeter of the flange at a plane intersecting the flange transverse to the longitudinal axis.

Abstract: The present description provides an earplug. One exemplary earplug described herein includes a stem and a sound attenuating body attached to the stem. The sound attenuating body includes a leading end, a base end, a tip region positioned rearward of the leading end, and a longitudinal axis extending between the leading end and the base end. An array of cavities is positioned within the tip region and spaced around the longitudinal axis and provides a collapsible volume.

Abstract: A method of making personal protective equipment, such as a push-in earplug, is disclosed. The method includes the steps of covering a substrate with an outer layer that includes an unactivated foaming agent, positioning at least a portion of the outer layer in a mold, and activating the foaming agent such that a portion of the outer layer expands.

Abstract: A method of making personal protective equipment, such as a push-in earplug, is disclosed. The method includes the steps of covering a substrate with an outer layer that includes an unactivated foaming agent, positioning at least a portion of the outer layer in a mold, and activating the foaming agent such that a portion of the outer layer expands.

Abstract: Hearing protection devices, e.g., push-to-fit earplugs, having a tip cavity in the sound attenuating body and methods of manufacturing the hearing protection devices are described herein.

Abstract: A foamable article is disclosed. The article includes a substrate and an outer layer covering at least a portion of the substrate and including an unactivated expandable sphere foaming agent and an unactivated chemical foaming agent. The unactivated foaming agents may be activated to increase the volume of the outer layer.

Abstract: A push-in earplug including an elongate core and outer layer is disclosed. The outer layer includes a sound attenuating portion having a first average density and a stem portion having a second average density, and the second average density is greater than the first average density.

Abstract: A foamable article is disclosed. The article includes a substrate and an outer layer covering at least a portion of the substrate and including an unactivated expandable sphere foaming agent and an unactivated chemical foaming agent. The unactivated foaming agents may be activated to increase the volume of the outer layer.

Abstract: A method of making personal protective equipment, such as a push-in earplug, is disclosed. The method includes the steps of covering a substrate with an outer layer that includes an unactivated foaming agent, positioning at least a portion of the outer layer in a mold, and activating the foaming agent such that a portion of the outer layer expands.