Abstract: Systems are provided for a backup entry and user authentication system for a vehicle. In one example, the system includes a smart phone having a housing that defines at least one recess. The system also includes an entry key having a blade adapted to mate with a lock of the vehicle to gain entry into the vehicle. The entry key is removably retained within the at least one recess. The system includes a transponder associated with the smart phone that outputs one or more signals that identifies a user to a processor of the vehicle, and the processor of the vehicle enables a startup of a propulsion system of the vehicle based on the identification.

Abstract: An anchor plate assembly adjustably mounts a striker on the vehicle pillar. The striker has a striker base with apertures for receiving mounting bolts that will extend though oversized apertures in the pillar. An anchor base has a base plate for engagement with the pillar and bolt slots in the base plate for alignment with the oversized apertures in the pillar. An anchor slide has a slide plate mounted for vertical sliding movement on the base plate. The slide plate has nuts thereon aligned with the oversized apertures of the pillar. The nuts receive the mounting bolts so that when the mounting bolts are loose the striker together with the anchor slide can be adjusted vertically until tightening of the mounting bolts effectively clamps the slide plate of the anchor slide against the base plate of the anchor base to maintain the striker at the vertically adjusted position.

Abstract: A door assembly for a vehicle includes an exterior panel and an impact beam coupled to the exterior panel and spaced from an interior surface of the exterior panel a gap distance. A bracket is attached to the impact beam via a snap fit connection. The bracket includes an outboard surface disposed between the impact beam and the interior surface to at least partially span the gap distance. The snap fit connection allows for repositioning and removal of the bracket from the door assembly without negatively affecting the structural integrity of the impact beam.

Abstract: An impact beam assembly includes a beam of high-strength steel, and a pair of end brackets constructed of a dissimilar material than the high-strength steel. The brackets are locally deformed onto the beam to thereby surround a portion of the beam. Once deformed, the brackets define a flat section suitable for welding to a vehicle door panel, as well as a section for retaining the beam. The beam can include a surface feature suitable for retaining the beam to the end brackets. A method of reinforcing a vehicle door assembly includes positioning the beam with respect to the end brackets such that the brackets surround a portion of the beam, and then activating a magnetic pulse coil (MPC) to deform an overlapping portion of the brackets onto the beam. The brackets are then attached to a surface of the door assembly to reinforce the door assembly.

Abstract: A door assembly for a vehicle includes an exterior panel and an impact beam coupled to the exterior panel and spaced from an interior surface of the exterior panel a gap distance. A bracket is attached to the impact beam via a snap fit connection. The bracket includes an outboard surface disposed between the impact beam and the interior surface to at least partially span the gap distance. The snap fit connection allows for repositioning and removal of the bracket from the door assembly without negatively affecting the structural integrity of the impact beam.

Abstract: An anchor plate assembly adjustably mounts a striker on the vehicle pillar. The striker has a striker base with apertures for receiving mounting bolts that will extend though oversized apertures in the pillar. An anchor base has a base plate for engagement with the pillar and bolt slots in the base plate for alignment with the oversized apertures in the pillar. An anchor slide has a slide plate mounted for vertical sliding movement on the base plate. The slide plate has nuts thereon aligned with the oversized apertures of the pillar. The nuts receive the mounting bolts so that when the mounting bolts are loose the striker together with the anchor slide can be adjusted vertically until tightening of the mounting bolts effectively clamps the slide plate of the anchor slide against the base plate of the anchor base to maintain the striker at the vertically adjusted position.

Abstract: A body structure and beam assembly for use in a vehicle, and a method of making the assembly. The body structure and beam assembly including a body panel; a beam including an attachment portion, with the attachment portion including a non-engagement portion that is adjacent to but spaced from the body panel and multiple spaced apart local weld depressions extending out of plane from the non-engagement portion, with each of the local weld depressions in contact with the body panel; and multiple separate welds securing the body panel to the beam, each of the welds located at a respective one of the local weld depressions.

Abstract: An impact beam assembly includes a beam of high-strength steel, and a pair of end brackets constructed of a dissimilar material than the high-strength steel. The brackets are locally deformed onto the beam to thereby surround a portion of the beam. Once deformed, the brackets define a flat section suitable for welding to a vehicle door panel, as well as a section for retaining the beam. The beam can include a surface feature suitable for retaining the beam to the end brackets. A method of reinforcing a vehicle door assembly includes positioning the beam with respect to the end brackets such that the brackets surround a portion of the beam, and then activating a magnetic pulse coil (MPC) to deform an overlapping portion of the brackets onto the beam. The brackets are then attached to a surface of the door assembly to reinforce the door assembly.