Abstract: A buffered stacking system for selectively diverting horizontally disposed documents from a generally horizontal main conveying path, stacking the documents in a horizontal orientation and dropping the documents into replaceable receiving receptacles is provided. The system has a primary horizontal conveyor belt with a lower horizontal reach defining a horizontal primary conveying path. A plurality of sorting stations are located serially along and below the primary conveying path. Each of the sorting stations has at least one diverter arm disposed along the conveying path. The diverter arms are selectively movable from a generally horizontal position which allows passage of the documents along the conveying path to an inclined position to divert the document into the corresponding sorting station. The diverter arms divert the document in a downwardly inclined direction into a stacking station.

Abstract: A labeling assembly for applying labels carried on a substrate to a sequential series of moving documents is provided. The assembly transports the document in a generally vertical end on end orientation down a conveying path and peels the label from the substrate to position the peeled label in a generally vertical orientation. The labeling assembly also includes a paddle having a front surface with vacuum ports for attaching and releasably retaining the peeled label on the front surface. An actuating mechanism pivots the paddle to force an end of the retained label into contact with the document. Upon contact, the downstream end of the retained label adheres to the document and the label is pulled off the paddle. As the label is pulled off the paddle the contact between the end of the paddle presses the label against the document.

Abstract: Apparatus for shingling a plurality of documents disposed in stacked relation so that the stack extends successively from a first end to a second end, and has at least one boundary defined by substantially coplanar marginal edges of the documents. The stack of documents is conveyed along a predetermined path during which one or more rotatable shingling members engage the coplanar marginal edges of the documents and impart velocity components of progressively increasing magnitude to the marginal edges in a manner to effect movement of the documents into a shingled array. In the preferred embodiments, the rotatable shingling member has a conical shingling surface traversed by the documents in tangential relation so that the velocity components imparted to the marginal edges of the documents lie in the planes of the documents and move them laterally in shingled relation to each other.

Abstract: An apparatus for separating and advancing documents includes a first assembly having movable belts for frictionally engaging and advancing one of the documents along a path, and a second assembly having stationary belts and retrogressingly moving a portion of an endless belt along the path to frictionally engage and halt the remainder of the documents. The retrogressional movement of the endless belt distributing wear experienced by the engaging and halting of documents over the length of the endless belt. The movable belts of the first assembly and the belts of the second assembly are disposed in relative juxtaposition whereby the one document is gripped between the first assembly and second assembly and advanced along the path under the influence of the first assembly.

Abstract: An Apparatus for separating and advancing documents includes a moving element for frictionally engaging and advancing one of the documents along a path, and a stationary element for frictionally engaging and halting the advance of the remainder of the documents. The moving element and the stationary element each include a plurality of belts and are disposed in relative juxtaposition whereby the one document is gripped between the moving element and the stationary element and advanced along the path under the influence of the moving element. The moving element and the stationary element contact the first and second surfaces, respectively, of the one document via the respective belts to provide a column strength to the one document over a substantial surface area of the document as the one document advances through the apparatus, thereby preventing portions of the one document from being crimped between the moving element and the stationary element.

Abstract: The multi-pass sorting machine of this disclosure includes a supporting structure which has the configuration of an A-Frame. The A-Frame structure has a slanting front side supporting several individually functional devices and a slanting back side supporting other individually functional devices. The devices of the front side include an input feeding means, a first transporting means, a singulating means, an accelerating means, a second transporting means, a bar code reader and associated electronic and computer means, a plurality of first sorting means in the form of diverting vanes, an equal number of first pass stacker buffer means, and a reversing member for transporting letters from the front side to the back side while at the same time retaining the same orientation of the letters to the planar surface as the letters go around the corner.

Abstract: A multi-pass sorting machine includes a housing or supporting structure which has the configuration of an A-Frame. The A-Frame structure has a slanting front side supporting several individually functional devices and a slanting back side supporting other individually functional devices. The devices of the front side include an input feeder first transporting mechanisms, a singulating device, an accelerating mechanism, second transporting mechanisms, a bar code reader and associated electronic and computer equipment, a plurality of first sorting devices in the form of diverting vanes, an equal number of first pass stacker buffers, and a reversing member for transporting letters from the front side to the back side while at the same time retaining the same orientation of the letters to the planar surface as the letters go around the corner.

Abstract: A speed optimization circuit (140) is employed by an insertion machine to result in a greater actual throughput of successfully enveloped sets of documents. The speed optimization circuit (140) includes a microcontroller (142) which determines whether the machine cycling speed should be changed and which generates a signal for application to a speed adjustment servomechanism (136) for automatically changing the machine cycling speed in accordance with the determination.

Abstract: A speed optimization circuit (140) is employed by an insertion machine to result in a greater actual throughput of successfully enveloped sets of documents. The speed optimization circuit (140) includes a microcontroller (142) which determines whether the machine cycling speed should be changed and which generates a signal for application to a speed adjustment servomechanism (136) for automatically changing the machine cycling speed in accordance with the determination.

Abstract: An improved printing apparatus for printing pre-selected indicia on an envelope or other documents to be placed on a transport raceway of an insertion machine.

Abstract: Apparatus and method for automatically preparing large mailings in which one or more documents are nested within the fold of a letter sheet prior to insertion into an outer envelope. One or more unfolded letter sheets are transported to a folding operation involving a clamp assembly and a roller folding assembly which is movable into engagement with the clamp assembly. After folding and prior to stuffing into an envelope, one or more inserts can be inserted within the folded letter sheet.

Abstract: Method and apparatus for detecting article engagement errors and for calibrating engagement error detection apparatus associated with a plurality of gripper arms (16) of an insertion machine (10). Gripper arms (16) at each of a plurality of insert stations S comprise a first jaw member (24) and a second jaw member (26) which selectively engage articles therebetween. Field-generating means (420) is mounted on one jaw member while a Hall Effect sensor (400) is connected on the other jaw member. The sensed flux density of the generated field is a function of the relative displacement of the first and second jaw members (24,26). A signal generated by the sensor (400) operated in a slide-by mode is related to the separation of the first jaw member (24) and second jaw member (26). If the sensor-generated signal is within predetermined limits of a stored reference signal a proper number of articles are engaged between the first and second jaw members (24,26).

Abstract: An insertion machine has a stationary table for holding inserts, and a linearly movable table for receiving and holding envelopes. The moving table jogs left or right to align the insert and envelope so that the insert may be pushed into the envelope. A parallelogram drive mechanism has a first pair of belt drives which form vertical parallel arms. As the table moves back and forth, the length of the parallel vertical drive mechanism does not change appreciably so that the ends of the vertical arms float up and down. There is no need for sliding gears, shafts, or the like to transfer power to the table. A second pair of belts drive the vertical belts from a stationary point at a center of the side of the parallelogram which is opposite the table. The second pair of drive belts enables the lower ends of the first pair of drive belts to float up or down slightly without causing any dislocation as a result of table movement.

Abstract: An inserting machine having an improved hold-down member which provides for reduced friction between the hold-down member and the inserts as the inserts pass beneath the hold-down member. An endless belt moves with the lugs in order to transport the inserts along the insert track while friction between the bottom-most insert in a stack and the insert track. The possibility of thin or flimsy inserts jamming the insert track or being erroneously moved to another insert pile is greatly reduced.

Abstract: The illustrated embodiment teaches a three-way valve system for an ink jet printer. The system has an inlet, a main outlet, a vent, and two needle valves (a shut-off valve and a vent valve) which sit in respective valve guides. The passageways are arranged so that for ink to reach the outlet or vent, it travels through the shut-off valve seat and guide. Similarly, to reach the vent, fluid must pass through the vent valve seat and guide. The shut-off valve and vent valves are arranged to reciprocate through the action of a lever with a fulcrum between the two needle valves. The lever is connected to an actuator solenoid and an opposing bias spring. For opening of the valve system, the solenoid pulls the lever to shut the vent valve, thereby permitting the pressurized ink to lift the shut-off valve off its seat. When the shut-off valve is seated, a smaller area is exposed to pressure than when it is not seated. Therefore, the ink exerts a greater force on the opened shut-off valve.

Abstract: An improvement in an ink jet printing system which uses a catcher or gutter to intercept drops of ink deflected from the ink jet printing stream. The ink drop catcher serves to remove the drops of ink which have collected on the face of the catcher by means of capillary paths extending from the face of the catcher to a porous block. The porous block may be connected to a vacuum souce for removing the ink from the printing head.

Abstract: A device for feeding address labels on a web with the address labels arranged in a column, each address label equal in size to adjacent address labels. There are non-addressed areas at equally spaced distances along the web, with the non-addressed areas separated by the address labels. There are two cutters placed after the web feeder. The first cutter operates after each increment of the web. The second cutter operates only after an increment of the web wherein the web is fed the distance of an address label plus the height of a non-addressed area. The non-addressed area is cut from the address label and removed, and the cut address label is affixed to the mail piece. The device provides for incrementing the web either a distance equal to an address label or a distance equal to an address label plus the height of a non-addressed area.

Abstract: A device for allowing the removal of a central or coupling shaft which is connected to a main shaft having its ends retained within bearing supports. At the joints between the coupling shaft and main shaft there is complementary coupling pieces which align the coupling shaft with the main shaft. A releasable collar maintains the shafts in a locking relationship and there are locating means on the shaft to positively position the collar around the joint.

Abstract: A bar code printing device with mechanical generation of a parity or check character. The mechanism is indexed by moving a plurality of push buttons or levers which when individually moved, engage a code belt which is connected to a parity generating mechanism. Each of the push buttons is associated with a single character of a sequence and can be moved in random order.

Abstract: A new and improved vacuum document feeder provides a vacuum cup support mechanism which follows a somewhat crescent-shaped coupler curve that eliminated the vacuum cup wear-producing disadvantages of the prior art and provides for increased feeding rates. A four-bar system moves a table over the somewhat crescent-shaped coupler curve, while at all times holding an edge of the table parallel to the documents. At least one vacuum cup is pivotally mounted on the table, to sweep over an angle which accommodates leaning documents. Cams on a drive pulley associated with the transport system coordinates the table movement with both the pivoting and vacuumizing of the cups.