Patents by Inventor Kenneth Lyle Tyler

Kenneth Lyle Tyler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11964426
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: January 18, 2023
    Date of Patent: April 23, 2024
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Patent number: 11945160
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: September 21, 2021
    Date of Patent: April 2, 2024
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Patent number: 11926094
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: December 13, 2022
    Date of Patent: March 12, 2024
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Publication number: 20240066795
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: November 1, 2023
    Publication date: February 29, 2024
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle TYLER
  • Publication number: 20240066796
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: November 2, 2023
    Publication date: February 29, 2024
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle TYLER
  • Publication number: 20240066794
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: November 1, 2023
    Publication date: February 29, 2024
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle TYLER
  • Patent number: 11865775
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: April 21, 2022
    Date of Patent: January 9, 2024
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Publication number: 20230150194
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: January 18, 2023
    Publication date: May 18, 2023
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle TYLER
  • Publication number: 20230114416
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: December 13, 2022
    Publication date: April 13, 2023
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle TYLER
  • Publication number: 20230113623
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: December 13, 2022
    Publication date: April 13, 2023
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle TYLER
  • Patent number: 11623394
    Abstract: A compactor is disclosed for use with an additive manufacturing print head. The compactor may include a housing connectable to the additive manufacturing print head. The compactor may also include a compacting wheel, and at least one spring disposed in the housing and configured to exert an axial force on the compacting wheel. The compactor may further include a piston moveable to adjust a distance between the housing and the compacting wheel.
    Type: Grant
    Filed: May 20, 2021
    Date of Patent: April 11, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Trevor David Budge, Kenneth Lyle Tyler, Colin Hugh Hambling
  • Patent number: 11623393
    Abstract: A compactor is disclosed for use with an additive manufacturing print head. The compactor may include a housing connectable to the additive manufacturing print head. The compactor may also include a compacting wheel, and at least one spring disposed in the housing and configured to exert an axial force on the compacting wheel. The compactor may further include a piston moveable to adjust a distance between the housing and the compacting wheel.
    Type: Grant
    Filed: May 20, 2021
    Date of Patent: April 11, 2023
    Assignee: Continuous Composites Inc.
    Inventors: Trevor David Budge, Kenneth Lyle Tyler, Colin Hugh Hambling
  • Patent number: 11590699
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: November 2, 2021
    Date of Patent: February 28, 2023
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Patent number: 11584069
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: November 2, 2021
    Date of Patent: February 21, 2023
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Patent number: 11577455
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Grant
    Filed: June 23, 2020
    Date of Patent: February 14, 2023
    Assignee: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Publication number: 20220242038
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: April 21, 2022
    Publication date: August 4, 2022
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Publication number: 20220072771
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: November 2, 2021
    Publication date: March 10, 2022
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Publication number: 20220072772
    Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.
    Type: Application
    Filed: November 2, 2021
    Publication date: March 10, 2022
    Applicant: Continuous Composites Inc.
    Inventor: Kenneth Lyle Tyler
  • Publication number: 20220009165
    Abstract: An additive manufacturing method is disclosed. The method may include directing into a print head a reinforcement having a continuous axial core and integral branches extending radially outward from the continuous axial core. The method may also include coating the reinforcement in a matrix, and softening a portion of a track of the coated reinforcement that was previously discharged from the print head. The method may further include discharging from the print head a track of the coated reinforcement adjacent the previously discharged track of the coated reinforcement, such that cross-bonding of the integral branches occurs between the discharging track of the coated reinforcement and the softened portion of the previously discharged track of the coated reinforcement.
    Type: Application
    Filed: September 28, 2021
    Publication date: January 13, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Kenneth Lyle Tyler, Ryan C. Stockett
  • Publication number: 20220009163
    Abstract: A method is disclosed for controlling an additive manufacturing system. The method may include causing a head to discharge composite material along a first trajectory, and activating a cure enhancer to at least partially cure composite material discharging from the head along the first trajectory. The method may also include selectively deactivating the cure enhancer as the head nears a corner location, moving the head to a second trajectory after the head reaches the corner location, and reactivating the cure enhancer after moving the head to the second trajectory.
    Type: Application
    Filed: September 27, 2021
    Publication date: January 13, 2022
    Applicant: Continuous Composites Inc.
    Inventors: Kenneth Lyle TYLER, Blake L. Alfson, Josiah D. Coad, Kaleb Forrest Beebout