Abstract: A technique includes controlling the formation of coke during a startup phase of a reformer. The controlling includes during the startup phase regulating a hydrocarbon flow rate into the reformer to be near or below a lower boundary of a range of rates over which the hydrocarbon flow rate varies after the startup phase.

Abstract: The invention provides apparatuses and associated methods of manufacture for fuel cell systems designed for modular application. As an example, a fuel cell system is provided that includes an enclosure housing a fuel cell stack, a power conditioning circuit, and a control circuit. The power conditioning circuit has a first input connector electrically coupled to the fuel cell stack. The power conditioning circuit is adapted to convert a direct current flow from the fuel cell stack to a conditioned alternating current flow having a predetermined voltage (e.g., 120 volts). The conditioned current flow is provided to an outlet connector of the power conditioning circuit located along a first portion of the enclosure. The power conditioning circuit further includes a second input connector located along a second portion of the enclosure. The second input connector is adapted to receive an external current flow.

Abstract: The invention provides apparatuses and associated methods of manufacture for fuel cell systems designed for modular application. As an example, a fuel cell system is provided that includes an enclosure housing a fuel cell stack, a power conditioning circuit, and a control circuit. The power conditioning circuit has a first input connector electrically coupled to the fuel cell stack. The power conditioning circuit is adapted to convert a direct current flow from the fuel cell stack to a conditioned alternating current flow having a predetermined voltage (e.g., 120 volts). The conditioned current flow is provided to an outlet connector of the power conditioning circuit located along a first portion of the enclosure. The power conditioning circuit further includes a second input connector located along a second portion of the enclosure. The second input connector is adapted to receive an external current flow.

Abstract: A method for humidifying a mixture of dry fuel and air for use in a fuel processor may include receiving a mixture of dry fuel and air at a first temperature such as ambient temperature, heating the mixture of dry fuel and air to a second temperature greater than the first temperature, and combining the mixture of dry fuel and air at the second temperature with water. A fuel cell system incorporating such method may include a humidifier for humidifying a mixture of dry dry fuel and air which is processed in a fuel processor to produce reformate, and a fuel cell for receiving the reformate and generating electricity. A heat exchanger is provided for heating the mixture of dry fuel and air prior to humidification in the humidifier. The heat exchanger may be provided in the fuel processor or operably connected to an anode tail-gas oxidizer.

Abstract: A fuel cell system includes a fuel cell stack that generates electrical energy during operation by reacting two streams of reactant gases. The fuel cell stack also produces a fuel cell exhaust stream. An oxidizer unit is positioned to receive the fuel cell exhaust stream. The oxidizer unit oxidizes at least a part of the fuel cell exhaust stream in an oxidizing gas stream during operation. A temperature sensor is positioned to sense a temperature of the oxidizer unit and an input system provides the oxidizer unit with at least the stoichiometric amount of the oxidizing gas stream during operation. The input system controls the amount of the oxidizing gas stream in excess of the stoichiometric amount provided to the oxidizer unit in response to the temperature of the oxidizer unit.

Abstract: A fuel cell system includes a fuel cell stack that generates electrical energy during operation by reacting two streams of reactant gases. The fuel cell stack also produces a fuel cell exhaust stream. An oxidizer unit is positioned to receive the fuel cell exhaust stream. The oxidizer unit oxidizes at least a part of the fuel cell exhaust stream in an oxidizing gas stream during operation. A temperature sensor is positioned to sense a temperature of the oxidizer unit and an input system provides the oxidizer unit with at least the stoichiometric amount of the oxidizing gas stream during operation. The input system controls the amount of the oxidizing gas stream in excess of the stoichiometric amount provided to the oxidizer unit in response to the temperature of the oxidizer unit.

Abstract: A method for humidifying a supply of fuel and air for use in a fuel processor includes in one embodiment receiving the supply of the fuel and air at a first temperature such as ambient temperature, heating the supply of fuel and air to a second temperature greater than the first temperature, and combining the supply of fuel and air at the second temperature with a supply of water. One embodiment of a fuel cell system incorporating such method includes a humidifier for humidifying supply of dry fuel and air, a fuel processor for reforming the supply of humidified fuel and air and producing a supply of reformate, a fuel cell for receiving the reformate and generating electricity. A heat exchanger is provided for heating the supply of dry fuel and air prior to humidification in the humidifier. The heat exchanger may be provided in the fuel processor or operably connected to an anode tail-gas oxidizer.

Abstract: A fuel cell system includes a fuel cell stack, which during operation generates electrical energy by reacting a first stream of reactant gas and a second stream of reactant gas. The fuel cell stack also produces a fuel cell exhaust stream. An oxidizer unit is positioned to receive the fuel cell exhaust stream and oxidize at least a part of the fuel cell exhaust stream during operation, to produce an oxidizer exhaust stream. A heat recovery system is positioned to receive the oxidizer exhaust stream. The heat recovery system transfers at least some heat from the oxidizer exhaust stream to an input stream to generate a heated stream of water. In some embodiments, a temperature sensor is positioned to sense the temperature of the heated input stream. A control system maintains the heated stream of water at a target temperature based on the sensed temperature by controlling the amount of the heat from the oxidizer exhaust stream that is transferred to the input stream.