Patents by Inventor Kenneth P. MacWilliams
Kenneth P. MacWilliams has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20130045560Abstract: The present invention is directed to techniques for fabricating solar cells that feature annealing of a substrate and subsequent formation of a combination passivation and antireflective layer in superimposition with a p-n junction formed on the substrate by introductions of impurities. It was determined that the time and cost for manufacture may be reduced by annealing the substrate before formation of the combination layer and maintaining the temperature proximate to the annealing temperature. To that end, upon completion of the anneal process the temperature of the substrate is maintained within an acceptable temperature range to reduce the time required for the substrate to reach temperature for formation of the combination layer. The combination layer is then formed without undue delay using plasma deposition processes.Type: ApplicationFiled: August 16, 2011Publication date: February 21, 2013Inventors: Graham T. MacWilliams, Duncan S. MacWilliams, Kenneth P. MacWilliams
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Patent number: 7501339Abstract: A dielectric structure and method for making a dielectric structure for dual-damascene applications over a substrate are provided. The method includes forming a barrier layer over the substrate, forming an inorganic dielectric layer over the barrier layer, and forming a low dielectric constant layer over the inorganic dielectric layer. In this preferred example, the method also includes forming a trench in the low dielectric constant layer using a first etch chemistry. The etching is timed to etch through a partial thickness of the low dielectric constant layer and the first etch chemistry is optimized to a selected low dielectric constant material. The method further includes forming a via hole in the inorganic dielectric layer using a second etch chemistry, such that the via is within the trench. In a specific example, the inorganic dielectric layer can be an un-doped TEOS oxide or a fluorine doped oxide, and the low dielectric constant layer can be a carbon doped oxide (C-oxide) or other low K dielectrics.Type: GrantFiled: March 23, 2006Date of Patent: March 10, 2009Assignee: Lam Research CorporationInventors: Jay E. Uglow, Nicolas J. Bright, Dave J. Hemker, Kenneth P. MacWilliams, Jeffrey C. Benzing, Timothy M. Archer
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Patent number: 7060605Abstract: A dielectric structure and method for making a dielectric structure for dual-damascene applications over a substrate are provided. The method includes forming a barrier layer over the substrate, forming an inorganic dielectric layer over the barrier layer, and forming a low dielectric constant layer over the inorganic dielectric layer. In this preferred example, the method also includes forming a trench in the low dielectric constant layer using a first etch chemistry, and forming a via in the inorganic dielectric layer using a second etch chemistry, such that the via is within the trench. In another specific example, the inorganic dielectric layer can be an un-doped TEOS oxide or a fluorine doped oxide, and the low dielectric constant layer can be a carbon doped oxide (C-oxide) or other low K dielectrics.Type: GrantFiled: February 16, 2001Date of Patent: June 13, 2006Assignee: Lam Research CorporationInventors: Jay E. Uglow, Nicolas J. Bright, Dave J. Hemker, Kenneth P. MacWilliams, Jeffrey C. Benzing, Timothy M. Archer
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Patent number: 6909190Abstract: A dielectric structure and method for making a dielectric structure for dual-damascene applications over a substrate are provided. The method includes forming a barrier layer over the substrate, forming an inorganic dielectric layer over the barrier layer, and forming a low dielectric constant layer over the inorganic dielectric layer. In this preferred example, the method also includes forming a trench in the low dielectric constant layer using a first etch chemistry, and forming a via in the inorganic dielectric layer using a second etch chemistry, such that the via is within the trench. In another specific example, the inorganic dielectric layer can be an un-doped TEOS oxide or a fluorine doped oxide, and the low dielectric constant layer can be a carbon doped oxide (C-oxide) or other low K dielectrics.Type: GrantFiled: February 16, 2001Date of Patent: June 21, 2005Assignee: Lam Research CorporationInventors: Jay E. Uglow, Nicolas J. Bright, Dave J. Hemker, Kenneth P. MacWilliams, Jeffrey C. Benzing, Timothy M. Archer
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Publication number: 20030036280Abstract: An amorphous material containing silicon, carbon, hydrogen and nitrogen, provides a barrier/etch stop layer for use with low dielectric constant insulating layers and copper interconnects. The amorphous material is prepared by plasma assisted chemical vapor deposition (CVD) of alklysilanes together with nitrogen and ammonia. Material that at the same time has a dielectric constant less than 4.5, an electrical breakdown field about 5 MV/cm, and a leakage current less than or on the order of 1 nA/cm2 at a field strength of 1 MV/cm has been obtained. The amorphous material meets the requirements for use as a barrier/etch stop layer in a standard damascene fabrication process.Type: ApplicationFiled: July 9, 2002Publication date: February 20, 2003Applicant: Novellus System, Inc.Inventors: Sanjeev Jain, Somnath Nag, Gerrit Kooi, M. Ziaul Karim, Kenneth P. MacWilliams
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Patent number: 6417092Abstract: An amorphous material containing silicon, carbon, hydrogen and nitrogen, provides a barrier/etch stop layer for use with low dielectric constant insulating layers and copper interconnects. The amorphous material is prepared by plasma assisted chemical vapor deposition (CVD) of alklysilanes together with nitrogen and ammonia. Material that at the same time has a dielectric constant less than 4.5, an electrical breakdown field about 5 MV/cm, and a leakage current less than or on the order of 1 nA/cm2 at a field strength of 1 Mv/cm has been obtained. The amorphous material meets the requirements for use as a barrier/etch stop layer in a standard damascene fabrication process.Type: GrantFiled: April 5, 2000Date of Patent: July 9, 2002Assignee: Novellus Systems, Inc.Inventors: Sanjeev Jain, Somnath Nag, Gerrit Kooi, M. Ziaul Karim, Kenneth P. MacWilliams
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Publication number: 20010010970Abstract: A dielectric structure and method for making a dielectric structure for dual-damascene applications over a substrate are provided. The method includes forming a barrier layer over the substrate, forming an inorganic dielectric layer over the barrier layer, and forming a low dielectric constant layer over the inorganic dielectric layer. In this preferred example, the method also includes forming a trench in the low dielectric constant layer using a first etch chemistry, and forming a via in the inorganic dielectric layer using a second etch chemistry, such that the via is within the trench. In another specific example, the inorganic dielectric layer can be an un-doped TEOS oxide or a fluorine doped oxide, and the low dielectric constant layer can be a carbon doped oxide (C-oxide) or other low K dielectrics.Type: ApplicationFiled: February 16, 2001Publication date: August 2, 2001Inventors: Jay E. Uglow, Nicolas J. Bright, Dave J. Hemker, Kenneth P. MacWilliams, Jeffrey C. Benzing, Timothy M. Archer
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Publication number: 20010009803Abstract: A dielectric structure and method for making a dielectric structure for dual-damascene applications over a substrate are provided. The method includes forming a barrier layer over the substrate, forming an inorganic dielectric layer over the barrier layer, and forming a low dielectric constant layer over the inorganic dielectric layer. In this preferred example, the method also includes forming a trench in the low dielectric constant layer using a first etch chemistry, and forming a via in the inorganic dielectric layer using a second etch chemistry, such that the via is within the trench. In another specific example, the inorganic dielectric layer can be an un-doped TEOS oxide or a fluorine doped oxide, and the low dielectric constant layer can be a carbon doped oxide (C-oxide) or other low K dielectrics.Type: ApplicationFiled: February 16, 2001Publication date: July 26, 2001Inventors: Jay E. Uglow, Nicolas J. Bright, Dave J. Hemker, Kenneth P. MacWilliams, Jeffrey C. Benzing, Timothy M. Archer
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Patent number: 6251770Abstract: A dielectric structure and method for making a dielectric structure for dual-damascene applications over a substrate are provided. The method includes forming a barrier layer over the substrate, forming an inorganic dielectric layer over the barrier layer, and forming a low dielectric constant layer over the inorganic dielectric layer. In this preferred example, the method also includes forming a trench in the low dielectric constant layer using a first etch chemistry, and forming a via in the inorganic dielectric layer using a second etch chemistry, such that the via is within the trench. In another specific example, the inorganic dielectric layer can be an un-doped TEOS oxide or a fluorine doped oxide, and the low dielectric constant layer can be a carbon doped oxide (C-oxide) or other low K dielectrics.Type: GrantFiled: June 30, 1999Date of Patent: June 26, 2001Assignees: Lam Research Corp., Novellus Systems, Inc.Inventors: Jay E. Uglow, Nicolas J. Bright, Dave J. Hemker, Kenneth P. MacWilliams, Jeffrey C. Benzing, Timothy M. Archer
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Patent number: 6214526Abstract: An antireflective layer for use in semiconductor photolithography is fabricated of silicon nitride (Si1−x−yNxHy) in a plasma-enhanced chemical vapor deposition process using a gaseous mixture of ammonia, silane and nitrogen. By varying the process temperature and the ratio of ammonia to silane, acceptable values of the refractive index n and extinction coefficient k can be obtained. The silicon nitride layer produced by this technique etches rapidly and therefore allows the antireflective layer to be removed quickly, thereby minimizing the damage to the underlying structures in a semiconductor device.Type: GrantFiled: February 17, 1998Date of Patent: April 10, 2001Assignee: Novellus Systems, Inc.Inventors: Srinivasan Sundararajan, Kenneth P. MacWilliams, David Mordo
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Patent number: 5580802Abstract: A silicon-on-insulator (SOI) gate-all-around (GAA) metal-oxide-semiconductor field-effect transistor (MOSFET) includes a source, channel and drain surrounded by a top gate and a buried bottom gate, the latter of which also has application for other buried structures and is formed on a bottom gate dielectric which was formed on source, channel and drain semiconductor layer of an SOI wafer. After forming a planar bottom insulator layer on the bottom gate and bottom gate dielectric, the SOI wafer is flip-bonded onto an oxide layer of a bulk silicon wafer, thereby encapsulating the buried bottom gate electrode in insulating oxide, after which the SOI substrate and the etch-stop SOI oxide layer are removed to expose the SOI semiconductor layer which is processed to form the source, drain and channel in a mesa structure on which is deposited a top gate dielectric, a top gate, and top gate insulator as well as four conductors for connecting to the source, drain, top gate and bottom gate.Type: GrantFiled: April 13, 1995Date of Patent: December 3, 1996Inventors: Donald C. Mayer, Kenneth P. MacWilliams
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Patent number: 5497019Abstract: A gate-all-around (GAA) metal-oxide-semiconductor field-effect transistor (MOSFET) includes a source, channel and drain surrounded by a top gate and a buried bottom gate, the latter of which also has application for other buried structures and is formed on a bottom gate dielectric which was formed on source, channel and drain semiconductor layer. After forming a planar bottom insulator layer on the bottom gate and bottom gate dielectric, the device is flip-bonded to an oxide layer of a bulk silicon wafer, thereby encapsulating the buried bottom gate electrode in insulating oxide. The semiconductor layer forms the source, drain and channel in a mesa structure on which is deposed a top gate dielectric, a top gate, and top gate insulator as well as four conductors for connecting to the source, drain, top gate and bottom gate.Type: GrantFiled: September 22, 1994Date of Patent: March 5, 1996Assignee: The Aerospace CorporationInventors: Donald C. Mayer, Kenneth P. MacWilliams