Abstract: A turbocharger includes a compressor wheel, a shaft, a bearing housing, and a floating ring. The shaft is coupled to the compressor wheel and extends through the bearing housing. The bearing housing includes an inner housing surface extending circumferentially around the shaft. The floating ring rotatably supports the shaft in the bearing housing and rotates relative to the bearing housing and the shaft. The floating ring includes an outer bearing surface that extends circumferentially around the shaft and that faces the inner peripheral housing surface. The inner housing surface is formed of a rigid material and has an inner housing cross-sectional shape that in a first axially outer region of the inner housing surface is non-circular perpendicular to the axis, decreases in area moving axially toward a first axial end, and forms a first outer fluid film interface with the outer bearing surface of the floating ring.

Abstract: A rotor bearing system radially supporting a rotor, held in magnetic suspension without contact, by active radial magnetic bearing phased arrays, bearing sensors used to measure the rotor motion and bearing properties, a controller system used to adjust variable magnetic bearing parameters via amplifiers for each array element in response to bearing sensors, to change bearing local array element stiffness and damping, generating bearing forces for levitating the rotor, stabilizing rotor vibrations, and acting as a rotor vibration actuator.

Abstract: A bearing system and method may include a bearing element that may have a first surface. A mating element may have a second surface that may face the first surface. A fluid film interface may be defined between the first and the second surfaces. The mating element may rotate about an axis and relative to the bearing element. An axial direction may be defined parallel to the axis. A radial direction may be defined perpendicular to the axis. The first surface may have a profile that may vary in the axial direction and that may varies in the radial direction. The profile may direct a fluid present in the fluid film interface in a direction or directions having circumferential and/or axial components.

Abstract: A bearing system and method may include a bearing element that may have a first surface. A mating element may have a second surface that may face the first surface. A fluid film interface may be defined between the first and the second surfaces. The mating element may rotate about an axis and relative to the bearing element. An axial direction may be defined parallel to the axis. A radial direction may be defined perpendicular to the axis. The first surface may have a profile that may vary in the axial direction and that may varies in the radial direction. The profile may direct a fluid present in the fluid film interface in a direction or directions having circumferential and/or axial components.

Abstract: A bearing system and method may include a bearing element that may have a first surface. A mating element may have a second surface that may face the first surface. A fluid film interface may be defined between the first and the second surfaces. The mating element may rotate about an axis and relative to the bearing element. An axial direction may be defined parallel to the axis. A radial direction may be defined perpendicular to the axis. The first surface may have a profile that may vary in the axial direction and that may varies in the radial direction. The profile may direct a fluid present in the fluid film interface in a direction or directions having circumferential and/or axial components.

Abstract: A bearing system and method may include a bearing element that may have a first surface. A mating element may have a second surface that may face the first surface. A fluid film interface may be defined between the first and the second surfaces. The mating element may rotate about an axis and relative to the bearing element. An axial direction may be defined parallel to the axis. A radial direction may be defined perpendicular to the axis. The first surface may have a profile that may vary in the axial direction and that may varies in the radial direction. The profile may direct a fluid present in the fluid film interface in a direction or directions having circumferential and/or axial components.

Abstract: There is disclosed a bearing to support a rotating shaft. The bearing includes a cylindrical housing defining a central opening. A plurality of bearing pads integrally coupled to the housing with each bearing pad having a circumferential surface defining a portion of the central opening. A plurality of pins disposed in a bore defined in the housing, with each pin aligned as a pivot for each corresponding pad. Each pad can tilt about the pin in relation to the rotating shaft. Each pad is coupled to the housing by a pair of webs defined by a plurality of cuts forming a plurality of openings in the housing substantially parallel to a line tangent with the circumferential surface of the pad. Each pin is aligned parallel with the rotating pad.

Abstract: There is disclosed a bearing to support a rotating shaft. The bearing includes a cylindrical housing defining a central opening. A plurality of bearing pads integrally coupled to the housing with each bearing pad having a circumferential surface defining a portion of the central opening. A plurality of pins disposed in a bore defined in the housing, with each pin aligned as a pivot for each corresponding pad. Each pad can tilt about the pin in relation to the rotating shaft. Each pad is coupled to the housing by a pair of webs defined by a plurality of cuts forming a plurality of openings in the housing substantially parallel to a line tangent with the circumferential surface of the pad. Each pin is aligned parallel with the rotating pad.

Abstract: There is disclosed a bearing to support a rotating shaft. The bearing includes a cylindrical housing defining a central opening. A plurality of bearing pads integrally coupled to the housing with each bearing pad having a circumferential surface defining a portion of the central opening. A plurality of pins disposed in a bore defined in the housing, with each pin aligned as a pivot for each corresponding pad. Each pad can tilt about the pin in relation to the rotating shaft. Each pad is coupled to the housing by a pair of webs defined by a plurality of cuts forming a plurality of openings in the housing substantially parallel to a line tangent with the circumferential surface of the pad. Each pin is aligned parallel with the rotating pad.

Abstract: A magnetically levitated high-speed spindle assembly (20) is provided for forming non-circular holes (22) in workpieces (24) or non-circular surfaces on pins. The non-circular holes (22) can be formed with dimensionally varying axial trajectories at high speeds and with great accuracy. This is accomplished by supporting a rotating spindle (26) between first (58) and second (60) magnetic bearing clusters and independently controlling these bearing clusters (58, 60) to move a shaping tool (32) at the end of the spindle (26) in a predetermined orbital path (B). A multiple input-multiple output control strategy is used to control spindle (26) movements in the X and Y axes. The tilt angle between the cutting edge (34) of the shaping tool (32) and the orbital path (B) is maintained perpendicular under this multiple input-multiple output control of the magnetic bearing clusters (58, 60) to further improve shaping precision and spindle (26) stability during high-speed operations.