Abstract: A foam backed composite panel having two or more layers of materials adhesively bonded to each other. The panel is comprised of a cementitious material as a face layer and/or an optional core layer backed by polyurethane foam bonded to the face or core layer. The polyurethane foam bonds the panel to a supporting frame. The foam backed panel has increased impact and fire resistance.

Abstract: A frame supported, foam composite panel with a cladding backed by polyurethane foam bonding the cladding to the frame. The panel has a cantilevered extension projecting beyond the frame to enable the panel to overlap the outside edge of a column, beam, floor or other structure the panel is attached to. The cantilevered section may have reinforcing ribs embedded in the foam and may have a sealing material between the cantilever and the structure it overlays.

Abstract: A foam backed composite panel having two or more layers of materials adhesively bonded to each other. The panel is comprised of a cementitious material as a face layer and/or an optional core layer backed by polyurethane foam bonded to the face or core layer. The polyurethane foam bonds the panel to a supporting frame. The foam backed panel has increased impact and fire resistance.

Abstract: A foam backed panel comprised of a cladding with polyurethane foam is anchored to a frame by an anchor embedded in the foam and straps attaching the anchor to frame members. The anchored frame enables 100% continuous insulation since it eliminates nails and other fasteners that cause thermal bridges. Anchors also increase a panel's uplift resistance and may be used to attach roof panels to trusses. This all results in a stronger, better insulated structure.

Abstract: A foam backed composite panel having two or more layers of materials adhesively bonded to each other. The panel is comprised of a cementitious material as a face layer and/or an optional core layer backed by polyurethane foam bonded to the face or core layer. The polyurethane foam bonds the panel to a supporting frame. The foam backed panel has increased impact and fire resistance.

Abstract: A frame supported, ribbed foam composite panel comprised of a cladding or sheathing cover with a polyurethane foam bonded to its backside and ribs extending from its backside and and the foam bonds the panel to frame members to further stiffen the panel. The ribs also prevent a panel with a weaker cover from warping and when several panels are bonded together with the same foam the panels have structural continuity.

Abstract: A method of stiffening a frame supported panel by inducing a new condition on the panel is disclosed. When a fixed/continuous/dropped condition is induced on a continuous panel by bonding polyurethane to the panel's backside and to the sides of supporting frame members, the panel's load capacity can be greatly increased, with the lower the panel's flexural stiffness, the greater the increase in load capacity. This enables weaker, lighter, thinner and less costly panels to to become stiffer, stronger and more versatile.

Abstract: A foam backed composite panel having two or more layers of materials adhesively bonded to each other. The panel has a face layer and an optional core layer with both made of any material except polyurethane foam. The panel's backside consists of a layer of exposed polyurethane foam and is supported by a frame. The foam backed panel is comprised on one or more layers of cast materials and has increased impact and fire resistance.

Abstract: A frame supported, foam composite panel with a cladding backed by polyurethane foam bonding the cladding to the frame. The panel has a cantilevered extension projecting beyond the frame to enable the panel to overlap the outside edge of a column, beam, floor or other structure the panel is attached to. The cantilevered section may have reinforcing ribs embedded in the foam and may have a sealing material between the cantilever and the structure it overlays.

Abstract: A foam backed panel comprised of a cladding with polyurethane foam is anchored to a frame by an anchor embedded in the foam and straps attaching the anchor to frame members. The anchored frame enables 100% continuous insulation since it eliminates nails and other fasteners that cause thermal bridges. Anchors also increase a panel's uplift resistance and may be used to attach roof panels to trusses. This all results in a stronger, better insulated structure.

Abstract: A foam backed composite framed structure is substantially stiffened by reconfiguring some of the foam backing from a dropped section, between the frame members, to a continuous section above the frame members. The framed structure is comprised of a foam backed panel, which is a cladding with a foam backing, that is adhesively bonded to frame members. The thicker the continuous section of foam, the stiffer the framed structure. Since the frame is bonded to the cladding by the continuous section of foam, it eliminates the need for nails or other fasteners and thereby eliminates the thermal bridges caused by such fasteners. This results in a stronger structure with increased thermal insulation and fewer frame members.

Abstract: A foam backed composite panel having two or more layers of materials adhesively bonded to each other. The panel has a face layer and an optional core layer with both made of any material except polyurethane foam. The panel's backside consists of a layer of exposed polyurethane foam and is supported by a frame. The foam backed panel is comprised on one or more layers of cast materials and has increased impact and fire resistance.

Abstract: A foam backed composite framed structure is substantially stiffened by reconfiguring some of the foam backing from a dropped section, between the frame members, to a continuous section above the frame members. The framed structure is comprised of a foam backed panel, which is a cladding with a foam backing, that is adhesively bonded to frame members. The thicker the continuous section of foam, the stiffer the framed structure. Since the frame is bonded to the cladding by the continuous section of foam, it eliminates the need for nails or other fasteners and thereby eliminates the thermal bridges caused by such fasteners. This results in a stronger structure with increased thermal insulation and fewer frame members.

Abstract: A wall system comprising a plurality of wall panels. Each panel has a vertically extending pilaster formed integrally with one end, defining a vertically open hollow core area of sufficient size for forming a concrete cast-in-situ column for supporting the panel in an upright position. The pilaster further includes an outwardly open groove communicating with the hollow core area. Each panel also has an integrally cast tongue projecting from its other said end, which is received in the groove of an adjoining panel to enclose the hollow core area. A concrete column is cast-in-situ in the hollow core area. Preferably, the pilaster is positioned on a concrete foundation or footing, which includes reinforcement members that project up into the hollow core area such that, when the column is cast, the reinforcement members are embedded in the concrete column. Adjoining panels may be positioned in end-to-end relation, at an angle relative to one another, or stacked.

Abstract: A manufacturing process enables the connection of two separately finished skins (12A & 12B) with spacers (14 & 16). The panels are manufactured by casting a first skin (12A), and then attaching the spacers (14 or 16) to the internal side of the first skin, and then casting a second skin (12B) and attaching the spacers to the internal side of the second skin. The lightweight panel (10) also contains internal formwork (15) for structural columns (33) and beam (34) which are cast in situ after the panel has been placed.