Patents by Inventor Kenneth Regan

Kenneth Regan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11715620
    Abstract: A method for processing a substrate that includes: applying, at an ionizer, a drive pulse train to an ion source to ionize a gas cluster beam and transfer the drive pulse train to the gas cluster beam; measuring, at a detector exposed to the gas cluster beam, a beam current synchronously with the drive pulse train; obtaining time-of-flight information of the clusters and the monomers in the gas cluster beam based on the beam current and the drive pulse train; determining size information relating to a size distribution of clusters and monomers in the gas cluster ion beam based on the time-of-flight information; adjusting a process parameter of the gas cluster beam based on the size information; and exposing the substrate to the gas cluster beam with the adjusted process parameter.
    Type: Grant
    Filed: October 4, 2021
    Date of Patent: August 1, 2023
    Assignee: TEL Manufacturing and Engineering of America, Inc.
    Inventors: Matthew Gwinn, Martin Tabat, Kenneth Regan
  • Publication number: 20220359155
    Abstract: A method for processing a substrate that includes: applying, at an ionizer, a drive pulse train to an ion source to ionize a gas cluster beam and transfer the drive pulse train to the gas cluster beam; measuring, at a detector exposed to the gas cluster beam, a beam current synchronously with the drive pulse train; obtaining time-of-flight information of the clusters and the monomers in the gas cluster beam based on the beam current and the drive pulse train; determining size information relating to a size distribution of clusters and monomers in the gas cluster ion beam based on the time-of-flight information; adjusting a process parameter of the gas cluster beam based on the size information; and exposing the substrate to the gas cluster beam with the adjusted process parameter.
    Type: Application
    Filed: October 4, 2021
    Publication date: November 10, 2022
    Inventors: Matthew Gwinn, Martin Tabat, Kenneth Regan
  • Patent number: 10861674
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: December 8, 2020
    Assignee: TEL Epion Inc.
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Publication number: 20200066485
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Application
    Filed: October 28, 2019
    Publication date: February 27, 2020
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Patent number: 10497540
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: December 3, 2019
    Assignee: TEL Epion Inc.
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Publication number: 20180197715
    Abstract: An apparatus and method for processing a workpiece with a beam is described. The apparatus includes a vacuum chamber having a beam-line for forming a particle beam and treating a workpiece with the particle beam, and a scanner for translating the workpiece through the particle beam. The apparatus further includes a scanner control circuit coupled to the scanner, and configured to control a scan property of the scanner, and a beam control circuit coupled to at least one beam-line component, and configured to control the beam flux of the particle beam according to a duty cycle for switching between at least two different states during processing.
    Type: Application
    Filed: January 5, 2018
    Publication date: July 12, 2018
    Inventors: Matthew C. Gwinn, Martin D. Tabat, Kenneth Regan, Allen J. Leith, Michael Graf
  • Patent number: 9540725
    Abstract: Provided is a method of controlling a gas cluster ion beam (GCIB) system for processing structures on a substrate. A GCIB system comprises deflection plates for directing a GCIB towards a substrate, the GCIB system coupled to a substrate scanning device configured to move a substrate in three dimensions. The substrate is exposed to the GCIB while the substrate is being moved by the substrate scanning device. A controller is used to control a set of deflection operating parameters comprising a deflection angle ?, voltage differential of the deflection plates, frequency of the deflection plate power, beam current, substrate distance, pressure in the nozzle, gas flow rate in the process chamber, separation of beam burns, duration of the bean burn, and/or duty cycle of the beam deflector output.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: January 10, 2017
    Assignee: TEL Epion Inc.
    Inventors: Kenneth Regan, Yan Shao, Robert K. Becker, Christopher K. Olsen
  • Publication number: 20150332924
    Abstract: Provided is a method of controlling a gas cluster ion beam (GCIB) system for processing structures on a substrate. A GCIB system comprises deflection plates for directing a GCIB towards a substrate, the GCIB system coupled to a substrate scanning device configured to move a substrate in three dimensions. The substrate is exposed to the GCIB while the substrate is being moved by the substrate scanning device. A controller is used to control a set of deflection operating parameters comprising a deflection angle ?, voltage differential of the deflection plates, frequency of the deflection plate power, beam current, substrate distance, pressure in the nozzle, gas flow rate in the process chamber, separation of beam burns, duration of the bean burn, and/or duty cycle of the beam deflector output.
    Type: Application
    Filed: April 24, 2015
    Publication date: November 19, 2015
    Inventors: Kenneth Regan, Yan Shao, Robert K. Becker, Christopher K. Olsen
  • Publication number: 20060087244
    Abstract: In an ion bean acceleration system, transient electrical arc suppression and ion beam accelerator biasing circuitry. Two-terminal circuitry, connectable in series, for suppressing arcs by automatically sensing arc conditions and switch from at least a first operating state providing a relatively low resistance electrical pathway for current between source and load terminals to at least a second, relatively high resistance electrical pathway. Selection of circuit component characteristics permits controlling the delay in returning from the second state to the first state after the arc has been suppressed.
    Type: Application
    Filed: October 25, 2005
    Publication date: April 27, 2006
    Applicant: Epion Corporation
    Inventor: Kenneth Regan