Patents by Inventor Kenneth Stensrud

Kenneth Stensrud has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230192587
    Abstract: Processes for the oxidation of carbohydrate dehydration products, such as furanics that can be oxidized to the bio-based monomer 2,5-furandicarboxylic acid (FDCA), are disclosed, according to which certain co-feeds, having been discovered to impart a beneficial reaction stabilizing effect, are oxidized together with the carbohydrate dehydration products. This can advantageously counteract, in whole or in part, detrimental effects of humin impurities present in oxidation feed, with such impurities having been generated as byproducts of the upstream dehydrating step. An important co-feed is para-xylene that can be co-oxidized to form the petroleum-based monomer terephthalic acid (TPA), such that co-processing can beneficially yield two valuable monomers, while improving performance, particularly in terms of reaction stability, over comparable processes in which only the first monomer is produced.
    Type: Application
    Filed: May 12, 2021
    Publication date: June 22, 2023
    Inventors: Andrew Ingram, Erik Hagberg, Chi Cheng Ma, Jessica McClurg, Kenneth Stensrud
  • Patent number: 11420952
    Abstract: Sugar-based mono and diesters are prepared by esterification of 2,5-furan-dicarboxylic acid (FDCA) with an alcohol in the presence of low loadings of a homogeneous organotin (IV) catalyst.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: August 23, 2022
    Assignees: Archer Daniels Midland Company, DUPONT INDUSTRIAL BIOSCIENCES USA, LLC
    Inventors: Kenneth Stensrud, Stuart Fergusson
  • Publication number: 20210171486
    Abstract: Sugar-based mono and diesters are prepared by esterification of 2,5-furan-dicarboxylic acid (FDCA) with an alcohol in the presence of low loadings of a homogeneous organotin (IV) catalyst.
    Type: Application
    Filed: February 3, 2021
    Publication date: June 10, 2021
    Applicants: Archer Daniels Midland Company, DUPONT INDUSTRIAL BIOSCIENCES USA, LLC
    Inventors: Kenneth Stensrud, Stuart Fergusson
  • Patent number: 10947208
    Abstract: A method for preparing sugar-based mono and diesters is described. The process entails the esterification of 2,5-furan-dicarboxylic acid (FDCA) with an alcohol in the presence of low loadings of a homogeneous organotin (IV) catalyst.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: March 16, 2021
    Assignees: ARCHER DANIELS MIDLAND COMPANY, DUPONT INDUSTRIAL BIOSCIENCES USA, LLC
    Inventors: Kenneth Stensrud, Stuart Fergusson
  • Publication number: 20200354329
    Abstract: A method for preparing sugar-based mono and diesters is described. The process entails the esterification of 2,5-furan-dicarboxylic acid (FDCA) with an alcohol in the presence of low loadings of a homogeneous organotin (IV) catalyst.
    Type: Application
    Filed: May 11, 2017
    Publication date: November 12, 2020
    Applicants: Archer Daniels Midland Company, DUPONT INDUSTRIAL BIOSCIENCES USA, LLC
    Inventors: Kenneth Stensrud, Stuart Fergusson
  • Patent number: 10519124
    Abstract: Disclosed herein are methods for synthesizing 1,2,5,6-hexanetetrol (HTO), 1,6 hexanediol (HDO) and other reduced polyols from C5 and C6 sugar alcohols or R glycosides. The methods include contacting the sugar alcohol or R-glycoside with a copper catalyst, most desirably a Raney copper catalyst with hydrogen for a time, temperature and pressure sufficient to form reduced polyols having 2 to 3 fewer hydoxy groups than the starting material. When the starting compound is a C6 sugar alcohol such as sorbitol or R-glycoside of a C6 sugar such as methyl glucoside, the predominant product is HTO. The same catalyst can be used to further reduce the HTO to HDO.
    Type: Grant
    Filed: April 25, 2018
    Date of Patent: December 31, 2019
    Assignee: ARCHER DANIELS MIDLAND COMPANY
    Inventors: Kenneth Stensrud, Chi-Cheng Ma, Kevin Martin
  • Patent number: 10155736
    Abstract: A method of making a furan dicarboxylate by means of reacting 2,5-furan dicarboxylic acid (FDCA) with an alcohol or mixture of alcohols in a CO2-predominant atmosphere without the presence of any other acid catalyst is described. The reaction is conducted under conditions that correspond to either supercritical, critical or near-critical temperatures and pressures for the alcohol species and/or CO2 gas.
    Type: Grant
    Filed: August 11, 2017
    Date of Patent: December 18, 2018
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Padmesh Venkitasubramanian
  • Patent number: 10118886
    Abstract: A process for producing biofuels compounds directly from carboxylic acid esters recovered from a fermentation system is described. The process involves taking a fermentation broth that has been reduced to a dry powder containing free organic acids; reacting the carboxylic acid in the powder with an alcohol solvent under a CO2-containing atmosphere in substantial absence of any other acid catalyst at a reaction temperature and pressure that corresponds to supercritical, critical or near critical conditions for at least one of the alcohol or CO2 to synthesize an ester, then subjecting the ester to either hydrogenolysis or hydrogenation to form a biofuel.
    Type: Grant
    Filed: October 19, 2016
    Date of Patent: November 6, 2018
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Padmesh Venkitasubramanian
  • Patent number: 10081611
    Abstract: An improved process for acid-catalyzed acylation using water-tolerant Lewis acid catalysts is described. The method involves reacting a reduction products of 5-(hydroxylmethyl)-furfural (HMF), in particular either furan-2,5-dimethanol (FDM) or bis-2,5-(hydroxymethyl)-tetrahydrofuran (bHMTHFs), with an excess of an organic acid in the presence of a Lewis acid metal triflate at a temperature and time sufficient to produce esters. The conversions of the reduction products of HMF to corresponding diesters can be quantitative with certain favored Lewis acids catalysts.
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: September 25, 2018
    Inventor: Kenneth Stensrud
  • Publication number: 20180258059
    Abstract: Disclosed herein are methods for synthesizing 1,2,5,6-hexanetetrol (HTO), 1,6 hexanediol (HDO) and other reduced polyols from C5 and C6 sugar alcohols or R glycosides. The methods include contacting the sugar alcohol or R-glycoside with a copper catalyst, most desirably a Raney copper catalyst with hydrogen for a time, temperature and pressure sufficient to form reduced polyols having 2 to 3 fewer hydoxy groups than the starting material. When the starting compound is a C6 sugar alcohol such as sorbitol or R-glycoside of a C6 sugar such as methyl glucoside, the predominant product is HTO. The same catalyst can be used to further reduce the HTO to HDO.
    Type: Application
    Filed: April 25, 2018
    Publication date: September 13, 2018
    Inventors: Kenneth Stensrud, Chi-Cheng Ma, Kevin Martin
  • Patent number: 10023586
    Abstract: A method for acid-catalyzed acylation of an isohexide is described. The method involves a reaction of an isohexide and an excess of carboxylic acid in the presence of a Lewis acid or a Brnsted acid catalyst. One or more Lewis acid or Brnsted acid can facilitate conversion of isohexides to their corresponding mono and diesters with a pronounced greater regio-selectivity of exo-OH over endo-OH of the isohexide in the product. Particular catalytic acid species include zirconium chloride (ZrCl4) and phosphonic acid (H3PO3), which manifest a ratio of exo:endo regioselectivity of about 5.0?3:1 and about 4.00.3:1, respectively.
    Type: Grant
    Filed: December 11, 2014
    Date of Patent: July 17, 2018
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Erik Hagberg, Erin Rockafellow
  • Patent number: 9969704
    Abstract: A process for preparing materials derived from sugar alcohols such that the dehydration products exhibit better accountability and improved color to water-clear or near water-white appearance is described. In particular, the process involves employing a reducing Brnsted acid (e.g., phosphonic acid) for the catalysis of sugar alcohols to their corresponding dehydrated-cyclized products.
    Type: Grant
    Filed: November 19, 2014
    Date of Patent: May 15, 2018
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Erik Hagberg
  • Patent number: 9920003
    Abstract: Sugar-derived tetrol, non-ionic amphiphilic amine-esters are prepared facilely and efficaciously in a few steps. The process is initiated by the esterification of a sugar-derived tetrol with a fatty acid chloride, then, undergoing triflate esterification followed by nucleophilic displacement of the aforementioned hydrophilic amine. Each synthetic pathway is efficient and affords modest to high yields of target amphiphiles, which are valorized as practicable surfactant surrogates to petroleum incumbents.
    Type: Grant
    Filed: February 9, 2015
    Date of Patent: March 20, 2018
    Assignee: Archer Daniels Midland Company
    Inventor: Kenneth Stensrud
  • Patent number: 9914713
    Abstract: The production of organic acids in low-cost, high-efficiency fermentation system makes available a new route to chemical production from biomass. A process for producing a hydrogenation product involving carboxylic acid esters recovered directly from a fermentation process is described.
    Type: Grant
    Filed: December 9, 2013
    Date of Patent: March 13, 2018
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Padmesh Venkitasubramanian
  • Patent number: 9890131
    Abstract: A method of preparing a glycol mono-ether or mono-acetate, or carbonate involving either one of two pathways from alkylene glycols, HMF or its reduction derivative products (i.e., FDM, bHMTHFs), is provided. In particular, according to one pathway, the alkylene glycol, HMF or FDM, bHMTHFs are reacted with a dialkyl carbonate in the presence of a deprotonating agent, in substantial absence of an extrinsic catalyst, to produce an ether, and subsequently reacting the ether with an acid base. According to the other pathway, alkylene glycols are reacted with an acetate donor in the presence of an acid, base, to generate an alkylene mono-acetate, and etherified with a carbonate in the presence of a deprotonating agent.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: February 13, 2018
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Padmesh Venkitasubramanian
  • Patent number: 9856195
    Abstract: A process for preparing cyclic dehydration products from sugar alcohols is described. The process involve using a mixed-acid catalyst reaction mixture containing a reducing acid, having a pKa of about 1.0-1.5, and at least a strong Brønsted acid or a Lewis acid, having a pKa?0, or both acids in a solution to dehydrate and ring close said sugar alcohol. Synergistically, the mixed-acid catalysis can produce greater amounts of the desired product at similar levels of compositional accountability than either of the component acid catalysts acting alone.
    Type: Grant
    Filed: December 12, 2014
    Date of Patent: January 2, 2018
    Assignee: Archer-Daniels Midland Company
    Inventors: Kenneth Stensrud, Alexandra Sanborn, Stephen Howard, Erik Hagberg
  • Publication number: 20170369463
    Abstract: A method of making a furan dicarboxylate by means of reacting 2,5-furan dicarboxylic acid (FDCA) with an alcohol or mixture of alcohols in a CO2-predominant atmosphere without the presence of any other acid catalyst is described. The reaction is conducted under conditions that correspond to either supercritical, critical or near-critical temperatures and pressures for the alcohol species and/or CO2 gas.
    Type: Application
    Filed: August 11, 2017
    Publication date: December 28, 2017
    Inventors: Kenneth Stensrud, Padmesh Venkitasubramanian
  • Publication number: 20170355658
    Abstract: A method of etherifying glycols or other diols by employing renewable reagents is disclosed. In particular, the method involves contacting a diol with an alkylating agent in an alcoholic solvent, catalyzed with a catalyst (carbonic acid) generated in situ (from CO2). The mono- and di-ether products can serve as valued precursors to an array of renewable surfactants, dispersants, and lubricants, among others.
    Type: Application
    Filed: November 19, 2015
    Publication date: December 14, 2017
    Inventors: Chi Cheng Ma, Kenneth Stensrud, Padmesh Venkitasubramanian
  • Patent number: 9828387
    Abstract: A method for preparing esters from isohexide compounds, and a means by which color bodies that may be made in situ during esterification of isohexide compounds are either prevented from forming or their amounts are minimized in the resultant product mixture are described.
    Type: Grant
    Filed: November 19, 2014
    Date of Patent: November 28, 2017
    Assignee: Archer Daniels Midland Company
    Inventors: Kenneth Stensrud, Erik Hagberg, Erin Rockafellow
  • Publication number: 20170327480
    Abstract: An improved process for acid-catalyzed acylation using water-tolerant Lewis acid catalysts is described. The method involves reacting a reduction products of 5-(hydroxylmethyl)-furfural (HMF), in particular either furan-2,5-dimethanol (FDM) or bis-2,5-(hydroxymethyl)-tetrahydrofuran (bHMTHFs), with an excess of an organic acid in the presence of a Lewis acid metal triflate at a temperature and time sufficient to produce esters. The conversions of the reduction products of HMF to corresponding diesters can be quantitative with certain favored Lewis acids catalysts.
    Type: Application
    Filed: November 21, 2014
    Publication date: November 16, 2017
    Applicant: Archer Daniels Midland Company
    Inventor: Kenneth Stensrud