Abstract: A screen assembly for a vibratory shaker, the screen assembly including at least two screening members, and the at least two screen members connected by sewing material. In one aspect of such a screen assembly the sewing material is thread in a stitch pattern across the at least two screening members, a pattern of expandable material on and corresponding to the stitch pattern, and the thread passing through holes in the pattern of expandable material, the expandable material expanded within the holes following extraction of a needle therefrom, the needle used to apply the sewing material, to inhibit tearing of either of the at least two screening members between holes.

Abstract: A method for making a screen assembly for a vibratory separator, which, in certain aspects, includes placing a first layer of screening material below a glue application apparatus, and applying with the glue apparatus an amount of glue in a pattern to a portion of the first layer of screening material, unrolling part of a second layer from a second roll and positioning the part of the second layer adjacent part of the first layer to which glue has been applied, moving the part of the second layer and the part of the first layer between opposed rotatable spaced-apart rollers to press together the part of the second layer and the part of the first layer to form a pressed-together layer of first and second layers of screening material. In certain aspects hot glue is used and is cooled following application of the second layer on the first layer.

Abstract: A clamp system for releasably securing a screen to a vibratory separator apparatus, and methods of its use, and a plate for such a system, the clamp system having, in certain aspects, a plate for contacting a screen end of a screen to be mounted to a vibratory separator apparatus, the plate having a plate linear dimension and the screen end having a screen linear dimension, the plate having a plate body, a bolt with a first end extendable through the plate and a second end extendable through part of the vibratory separator apparatus, the bolt tightenable in place to hold the plate in position with respect to the screen and the vibratory separator apparatus, and the plate linear dimension substantially equal to the screen end linear dimension.

Abstract: A unibody structure for a screen assembly for a vibratory separator, and screens with such a structure, the unibody structure having, in certain aspects, an integral body member with a portion having a plurality of spaced-apart openings therethrough, the integral body member including side portions foldable to form a pair of spaced-apart integral side members, the integral body member having a plurality of spaced-apart support openings defining portions of the integral body member foldable to form a plurality of spaced-apart supports extending from a first side of the integral body member to a second side thereof and each support of the plurality of spaced-apart supports independent of each other support of the plurality of spaced-apart supports along its length.

Abstract: Methods for making a screen assembly for a vibratory separator, a screen assembly made by such methods, and a method for separating components of a fluid with a vibratory separator with such a scren assembly; the method in certain aspects including sewing together with sewing material at least two layers of screening material (e.g., two, three, four or more layers; e.

Abstract: A unibody structure for a screen assembly for a vibratory separator, the unibody structure, in certain aspects having an integral body member with a portion having a plurality of spaced-apart openings in a pattern of a plurality of spaced-apart screening openings and including a pair of spaced-apart integral side members made of folded portions that form the pair of spaced-apart integral side members, a pair of spaced-apart integral end members made of folded end portions, the pair of spaced-apart integral end members each with a first end member and a second end member, the first end member configured with a shoulder support portion for sealingly abutting a screen ledge end of an adjacent screen, and the second end member configured with a ledge portion for sealingly abutting a shoulder portion of an end of an adjacent screen, and the plurality of spaced-apart openings of the integral body member defined by a plurality of spaced-apart strips, each adjacent pair of the plurality of spaced-apart strips definin

Abstract: A method for making a screen assembly for a vibratory separator, the method including, in at least certain aspects, gluing together with glue at least two layers of fine screening material, allowing the glue to set, preheating the glued together at least two layers of fine screening material, placing the thus-preheated at least two layers of fine screening material in a heating apparatus, placing a coarse mesh layer on the at least two layers of screening material on the heating apparatus, placing on the coarse mesh layer a support with heat activated material thereon for adhering the support to the coarse mesh layer, and heating the coarse mesh layer, at least two fine layers of fine screening material, and the support to adhere the support to the coarse mesh layer and to glue the at least two layers of fine screening material to the coarse mesh layer.

Abstract: Methods for making screen assemblies and screens for a vibratory separator or shale shaker, such methods including applying glue in a glue pattern to at least one layer of screening material, said applying done by powered moving mechanical glue application apparatus; in one aspect moving with powered mechanical screen movement apparatus the at least one layer of screening material beneath the powered moving mechanical glue application apparatus; in one aspect, using hot melt moisture-curing glue, and in one aspect facilitating the cure of moisture-curing glue by applying moisture to it.

Abstract: A screen assembly for a vibratory separator has been invented, which, in certain aspects, has a ridge-valley series of undulating screening material with a plurality of alternating ridges and valleys of screening material, each of said ridges having two spaced-apart ridge ends, a ridge top and a ridge bottom, and each ridge end with a portion of screening material that tapers down from its corresponding ridge's ridge top to a level of screening material at its corresponding ridge's ridge bottom.

Abstract: Screens and screen assemblies for a vibratory separator or shale shaker, such screens and screen assemblies made by a method including applying glue in a glue pattern to at least one layer of screening material, said applying done by powered moving mechanical glue application apparatus; in one aspect moving with powered mechanical screen movement apparatus the at least one layer of screening material beneath the powered moving mechanical glue application apparatus; in one aspect, using hot melt moisture-curing glue, and in one aspect facilitating the cure of moisture-curing glue by applying moisture to it.

Abstract: A method for making a screen for a vibratory separator, the method including placing at least one layer of screening material below a glue application apparatus, the glue application apparatus including a main body and a plurality of movable glue nozzles movably connected to the body, applying with the movable glue nozzles an amount of glue, in a pattern to at least a portion of the at least one layer of screening material by moving the movable glue nozzles over the at least one layer of screening material. The method wherein the glue application apparatus includes at least one stationary glue nozzle secured immovably to the main body, the method including applying at least one shearable glue bead having a length to the screening material so that shearing the screening material along the length of the at least one shearable glue bead produces separate sections of the screening material.

Abstract: A screen assembly for a vibratory separator, the screen assembly including a first screen assembly, a frame to which is mounted screening material, at least one seal member on the frame for sealing contact against a second screen assembly. A unibody structure for a first screen assembly for a vibratory separator, the unibody structure having an integral body member with a portion having a plurality of spaced-apart openings therethrough defining a pattern of a plurality of spaced-apart screening openings, the integral body member including side portions foldable to form a pair of spaced-apart integral side members, and at least one seal member on the integral body member for sealing contact of the unibody structure with another item.

Abstract: A method for flattening non-flat areas of screening material of a screen assembly, the non-flat areas of screening material between lines of glue gluing together a plurality of layers of screening material, the plurality of glued-together layers of screening material secured to a frame, the method including mounting the screen assembly on a vibratory separator, the vibratory separator located in an environment at an ambient temperature, vibrating the screen assembly with the vibratory separator for a period of time, feeding material to be treated onto the screen assembly, the material to be treated at a material temperature above the ambient temperature, the period of time of such a temporal length and the material temperature of such a temperature to effect flattening of the non-flat areas of screening material.

Abstract: A vibratory separator with a base, vibrating apparatus, a screen container on the base, the screen container having a plurality of spaced-apart drain holes, a plurality of spaced-apart screens in the screen-container, said screens oriented vertically within the screen container, and the screens positioned so that screened fluid passes through the screens and flows from the container through the plurality of spaced-apart drain holes.

Abstract: A screen assembly has been invented which has a base, at least one layer of screening material on the base, and at least one ramp formed in the at least one layer of screening material.

Abstract: A screen assembly which, in at least certain aspects, has at least one wire mesh screen formed with undulating mesh material having a series of ridges spaced apart by a series of valleys, a corrugated perforated plate with an undulating shape corresponding to the undulating mesh material of the at least one wire mesh screen, the at least one wire mesh screen on the corrugated perforated plate, a series of spaced apart rods all of which are in one plane, the corrugated perforated plate mounted on the rods of the series of spaced apart rods, and each rod having a length and independent of and not connected to the other rods along its length by any member in the same plane as the rods, each rod having two spaced apart ends.

Abstract: A screen assembly for a vibratory separator, the screen assembly having a first screen portion having a first end and a second end spaced apart from the first end, and a second screen portion formed integrally of or connected to the second end of the second screen portion. A screen assembly with a first portion of screening material and a second raised portion of screening material, the second raised portion extending from a material introduction end of the screen assembly to a material exit end thereof, the raised portion, in one aspect, culminating in an apex above the first portion of screening material.

Abstract: A screen assembly for a vibratory separator, the screen assembly including at least one lower coarse screen member, at least one upper fine screen member above the at least one lower coarse screen member and fused with plastic to the at least one lower coarse screen member, and a strip member beneath and adhered to the at least one lower coarse screen member. In one aspect the strip member includes two side strips, two end pieces, and a plurality of spaced-apart strips parallel to the two side strips each with an end terminating at, in, or on each of the end pieces.

Abstract: A support strip has been invented for supporting part of a screen used in a vibratory shaker, the support strip having a support body having spaced-apart ends spaced-apart sides, and a top surface, and at least one hump, raised portion or upturned finger projecting above the top surface of the support body and a support beneath said at least one hump, etc. The support may be entirely beneath the hump, etc. or part thereof may project beyond the hump, etc. The present invention also discloses a variety of screens and screen assemblies with such structure.

Abstract: A screen assembly for a vibratory separator has been invented, which, in certain aspects, has at least two ridge-valley series of screening material with a plurality of alternating ridges and valleys of screening material, and at least one ridge-valley series of screening material offset from at least one other ridge-valley series of screening material. A screen assembly for a vibratory separator has been invented, which, in certain aspects, has at least one ridge-valley series of screening material, said ridge-valley series including a plurality of ridges each ridge between valleys of a plurality of valleys, and each ridge having a first end spaced apart from a second end, said first end having a top wider than a top of second end.