Patents by Inventor Kenneth Warren

Kenneth Warren has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9431148
    Abstract: Thick film resistor paste compositions, and methods for making the thick film compositions are disclosed. The compositions include a resistor composition dispersed in an organic vehicle. The resistor composition has 3 to 60% by weight RuO2 conductive material, 5 to 75% by weight Ag conductive material, 15 to 60% by weight glass frit and optionally up to 10% by weight copper oxide or precursor thereof, and up to 20% by weight bismuth oxide or precursor thereof. Optionally the glass is (by weight) 25-45% SiO2, 2-15% Al2O3, 0-3% ZrO2, 0-8% B2O3, 5-15% CuO, 0-8% BaO, 0-3% P2O5, and 20-50% Bi2O3. The resistor composition when printed to a dry thickness and fired at a temperature between 750° C. and 950° C. achieves a sheet resistivity between 10 and 10,000 milliohms/square and a hot temperature coefficient of resistivity of 1000 ppm/C or higher. The fired resistor composition may achieve a resistance thickness ratio (Rtr) value between 0.75 and 1.50.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: August 30, 2016
    Assignee: EI DU PONT DE NEMOURS AND COMPANY
    Inventors: Marc H Labranche, Kenneth Warren Hang
  • Publication number: 20160240706
    Abstract: An aluminum paste comprising particulate aluminum, an organic vehicle and glass frit selected from (i) lead-free glass frits with a softening point temperature in the range of 550 to 611° C. and containing 11 to 33 wt.-% of SiO2, >0 to 7 wt.-% of Al2O3 and 2 to 10 wt.-% of B2O3 and (ii) lead-containing glass frits with a softening point temperature in the range of 571 to 636° C. and containing 53 to 57 wt.-% of PbO, 25 to 29 wt.-% of SiO2, 2 to 6 wt.-% of Al2O3 and 6 to 9 wt.-% of B2O3, useful in the production of aluminum back electrodes of PERC silicon solar cells.
    Type: Application
    Filed: February 18, 2015
    Publication date: August 18, 2016
    Applicant: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Alistair Graeme Prince, Richard John Sheffield Young, Giovanna Laudisio, Gary Coultart, Kenneth Warren Hang, Ben Whittle
  • Patent number: 9343194
    Abstract: A process for the formation of an electrically conductive silver back electrode of a PERC silicon solar cell comprising the steps: (1) providing a silicon wafer having an ARC layer on its front-side and a perforated dielectric passivation layer on its back-side, (2) applying and drying a silver paste to form a silver back electrode pattern on the perforated dielectric passivation layer on the back-side of the silicon wafer, and (3) firing the dried silver paste, whereby the wafer reaches a peak temperature of 700 to 900° C., wherein the silver paste has no or only poor fire-through capability and comprises particulate silver and an organic vehicle.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: May 17, 2016
    Assignee: EI DU PONT DE NEMOURS AND COMPANY
    Inventors: Alistair Graeme Prince, Richard John Sheffield Young, Giovanna Laudisio, Gary Coultart, Kenneth Warren Hang, Ben Whittle
  • Publication number: 20160044403
    Abstract: Speaker Cabinets are provided. In one embodiment, a speaker cabinet comprises: a core fabricated from a core material, the core material having an inner chamber defining an air cavity internal to the core; a baffle board having an internal side and an external side, wherein the internal side is mounted to the core at an opening to the air cavity; and a plurality of baffle board sonic coupling battens extending from the baffle board into the core material of the core.
    Type: Application
    Filed: July 16, 2015
    Publication date: February 11, 2016
    Inventors: Michael Denis Meehan, Kenneth Warren Darby
  • Patent number: 9245663
    Abstract: The present invention is directed to an electroconductive silver thick film paste composition comprising Ag particles and a Bi—Cu—B—Zn-based glass frit dispersed in an organic medium. The present invention is further directed to an electrode formed from the paste composition and a semiconductor device and, in particular, a solar cell comprising such an electrode. The paste is particularly useful for forming a tabbing electrode.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: January 26, 2016
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Kenneth Warren Hang, Yueli Wang
  • Patent number: 9236506
    Abstract: A conductive silver via paste comprising particulate conductive silver, a vanadium-phosphorus-antimony-zinc-based-oxide, a tellurium-boron-phosphorus-based-oxide or a tellurium-molybdenum-cerium-based-oxide and an organic vehicle is particularly useful in providing the metallization of the holes in the silicon wafers of MWT solar cells. The result is a metallic electrically conductive via between the collector lines on the front side and the emitter electrode on the back-side of the solar cell. The paste can also be used to form the collector lines on the front-side of the solar cell and the emitter electrode on the back-side of the solar cell. Also disclosed are metal-wrap-through silicon solar cells comprising the fired conductive silver paste.
    Type: Grant
    Filed: January 16, 2014
    Date of Patent: January 12, 2016
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Kenneth Warren Hang, Yueli Wang
  • Publication number: 20150221789
    Abstract: The present invention is directed to an electroconductive saver thick film paste composition comprising Ag, a glass frit and rhodium resinate, Cr2O3 or a mixture thereof all dispersed in an organic medium. The present invention is further directed to an electrode formed from the paste composition and a semiconductor device and, in particular, a solar cell comprising such an electrode. The paste is particularly useful for forming a tabbing electrode.
    Type: Application
    Filed: March 31, 2015
    Publication date: August 6, 2015
    Inventors: KENNETH WARREN HANG, YU-CHENG LIN, YUELI WANG
  • Patent number: 9087937
    Abstract: A lead-tellurium-lithium-titanium-oxide glass composition is useful as a component of a conductive silver paste. Especially useful are P-containing and V-containing lead-tellurium-lithium-titanium-oxide glass composition. Conductive silver via paste comprising particulate conductive silver and any of the lead-tellurium-lithium-titanium-oxide glass compositions of the invention can be used in providing the metallization of the holes in the silicon wafers of MWT solar cells. The result is a metallic electrically conductive via between the collector lines on the front side and the emitter electrode on the back-side of the solar cell. The paste can also be used to form the collector lines on the front-side of the solar cell and the emitter electrode on the back-side of the solar cell.
    Type: Grant
    Filed: November 27, 2012
    Date of Patent: July 21, 2015
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Kenneth Warren Hang, Yueli Wang
  • Patent number: 9076919
    Abstract: A process for the formation of at least one aluminum p-doped surface region of a semiconductor substrate comprising the steps: (1) providing a semiconductor substrate, (2) applying and drying an aluminum paste on at least one surface area of the semiconductor substrate, (3) firing the dried aluminum paste, and (4) removing the fired aluminum paste with water, wherein the aluminum paste employed in step (2) includes particulate aluminum, an organic vehicle and 3 to 20 wt. % of glass frit, based on total aluminum paste composition.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: July 7, 2015
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Kenneth Warren Hang, Alistair Graeme Prince, Michael Rose, Richard John Sheffield Young
  • Patent number: 9054242
    Abstract: A process for the production of a MWT silicon solar cell comprising the steps: (1) providing an n-type silicon wafer with (i) holes forming vias between the front-side and the back-side of the wafer and (ii) a p-type emitter extending over the entire front-side and the inside of the holes, (2) applying a conductive metal paste to the holes of the silicon wafer to provide at least the inside of the holes with a metallization, (3) drying the applied conductive metal paste, and (4) firing the dried conductive metal paste, whereby the wafer reaches a peak temperature of 700 to 900° C., wherein the conductive metal paste has no or only poor fire-through capability and comprises (a) at least one particulate electrically conductive metal selected from the group consisting of silver, copper and nickel, (b) at least one particulate p-type dopant, and (c) an organic vehicle.
    Type: Grant
    Filed: February 8, 2011
    Date of Patent: June 9, 2015
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Kenneth Warren Hang, Giovanna Laudisio, Alistair Graeme Prince, Richard John Sheffield Young
  • Patent number: 9054239
    Abstract: A process of forming a front-grid electrode on a silicon wafer having an ARC layer, comprising the steps: (1) printing and drying a metal paste A comprising an inorganic content comprising 0.5 to 8 wt.-% of glass frit and having fire-through capability, wherein the metal paste A is printed on the ARC layer to form a bottom set of thin parallel finger lines, (2) printing and drying a metal paste B comprising an inorganic content comprising 0.2 to 3 wt.-% of glass frit over the bottom set of finger lines, wherein the metal paste B is printed in a grid pattern which comprises (i) thin parallel finger lines forming a top set of finger lines superimposing the bottom set of finger lines and (ii) busbars intersecting the finger lines at right angle, and (3) firing the double-printed silicon wafer, wherein the inorganic content of metal paste B contains less glass frit plus optionally present other inorganic additives than the inorganic content of metal paste A.
    Type: Grant
    Filed: June 14, 2013
    Date of Patent: June 9, 2015
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Russell David Anderson, Kenneth Warren Hang, Shih-Ming Kao, Giovanna Laudisio, Cheng-Nan Lin, Chun-Kwei Wu
  • Patent number: 9023254
    Abstract: The present invention is directed to an electroconductive silver thick film paste composition comprising Ag, a glass frit and rhodium resinate, Cr2O3 or a mixture thereof all dispersed in an organic medium. The present invention is further directed to an electrode formed from the paste composition and a semiconductor device and, in particular, a solar cell comprising such an electrode. The paste is particularly useful for forming a tabbing electrode.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: May 5, 2015
    Assignee: E I du Pont de Nemours and Company
    Inventors: Kenneth Warren Hang, Yu-Cheng Lin, Yueli Wang
  • Patent number: 8999203
    Abstract: An aluminum paste comprising particulate aluminum, an organic vehicle and glass frit selected from (i) lead-free glass frits with a softening point temperature in the range of 550 to 611° C. and containing 11 to 33 wt.-% of SiO2, >0 to 7 wt.-% of Al2O3 and 2 to 10 wt.-% of B2O3 and (ii) lead-containing glass frits with a softening point temperature in the range of 571 to 636° C. and containing 53 to 57 wt.-% of PbO, 25 to 29 wt.-% of SiO2, 2 to 6 wt.-% of Al2O3 and 6 to 9 wt.-% of B2O3, useful in the production of aluminum back electrodes of PERC silicon solar cells.
    Type: Grant
    Filed: November 23, 2010
    Date of Patent: April 7, 2015
    Assignee: E I du Pont de Nemours and Company
    Inventors: Alistair Graeme Prince, Richard John Sheffield Young, Giovanna Laudisio, Gary Coultart, Kenneth Warren Hang, Ben Whittle
  • Publication number: 20150083217
    Abstract: A conductive paste composition contains a source of an electrically conductive metal, a lead-tellurium-based oxide, a discrete oxide of an adhesion promoting element, and an organic vehicle. An article such as a high-efficiency photovoltaic cell is formed by a process of deposition of the paste composition on a semiconductor substrate (e.g., by screen printing) and firing the paste to remove the organic vehicle and sinter the metal and lead-tellurium-based oxide.
    Type: Application
    Filed: November 26, 2014
    Publication date: March 26, 2015
    Inventors: KENNETH WARREN HANG, KURT RICHARD MIKESKA, RAJ G. RAJENDRAN, CARMINE TORARDI, PAUL DOUGLAS VERNOOY, YUELI WANG
  • Patent number: 8927428
    Abstract: A process for the formation of at least one aluminum p-doped surface region of an n-type semiconductor substrate comprising the steps: (1) providing an n-type semiconductor substrate, (2) applying and drying an aluminum paste on at least one surface area of the n-type semiconductor substrate, (3) firing the dried aluminum paste, and (4) removing the fired aluminum paste with water, wherein the aluminum paste employed in step (2) includes particulate aluminum, an organic vehicle and 3 to 20 wt. % of glass frit, based on total aluminum paste composition.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: January 6, 2015
    Assignee: E I du Pont de Nemours and Company
    Inventors: Kenneth Warren Hang, Alistair Graeme Prince, Michael Rose, Richard John Sheffield Young
  • Patent number: 8900487
    Abstract: A conductive paste composition contains a source of an electrically conductive metal, a lead-tellurium-based oxide, a discrete oxide of an adhesion promoting element, and an organic vehicle. An article such as a high-efficiency photovoltaic cell is formed by a process of deposition of the paste composition on a semiconductor substrate (e.g., by screen printing) and firing the paste to remove the organic vehicle and sinter the metal and lead-tellurium-based oxide.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: December 2, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Kenneth Warren Hang, Kurt Richard Mikeska, Raj G Rajendran, Carmine Torardi, Paul Douglas Vernooy, Yueli Wang
  • Patent number: 8895843
    Abstract: The present invention provides a thick-film paste for printing the front side of a solar cell device having one or more insulating layers. The thick-film paste comprises an electrically conductive metal and a lead-tellurium-boron-oxide dispersed in an organic medium.
    Type: Grant
    Filed: May 4, 2011
    Date of Patent: November 25, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Alan Frederick Carroll, Kenneth Warren Hang, Brian J. Laughlin, Kurt Richard Mikeska, Carmine Torardi, Paul Douglas Vernooy
  • Patent number: 8889980
    Abstract: The present invention provides a thick-film paste for printing the front side of a solar cell device having one or more insulating layers. The thick-film paste comprises an electrically conductive metal, and a lead-tellurium-lithium-oxide dispersed in an organic medium.
    Type: Grant
    Filed: May 4, 2011
    Date of Patent: November 18, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Alan Frederick Carroll, Kenneth Warren Hang, Brian J. Laughlin, Kurt Richard Mikeska, Carmine Torardi, Paul Douglas Vernooy
  • Patent number: 8889979
    Abstract: The present invention provides a thick-film paste for printing the front side of a solar cell device having one or more insulating layers. The thick-film paste comprises an electrically conductive metal, and a lead-tellurium-lithium-titanium-oxide dispersed in an organic medium.
    Type: Grant
    Filed: May 4, 2011
    Date of Patent: November 18, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Alan Frederick Carroll, Kenneth Warren Hang, Brian J. Laughlin, Kurt Richard Mikeska, Carmine Torardi, Paul Douglas Vernooy
  • Patent number: 8858842
    Abstract: The present invention is directed to an electroconductive thick film paste composition comprising Ag and a Pb-free bismuth-tellurium-oxide both dispersed in an organic medium. The present invention is further directed to an electrode formed from the paste composition and a semiconductor device and, in particular, a solar cell comprising such an electrode. The present invention is also directed to the bismuth-tellurium oxide that is a component of thick film pastes.
    Type: Grant
    Filed: April 3, 2012
    Date of Patent: October 14, 2014
    Assignee: E I du Pont de Nemours and Company
    Inventors: Kenneth Warren Hang, Yueli Wang