Abstract: A clad metal bipolar plate and method for manufacture that can be cost efficiently produced and which provides excellent functional qualities. In one preferred embodiment of the invention the transition metal cladding is selected from a group of materials that form a self passivating layer when in use in a typical PEMFC operating environment. In another embodiment of the invention the transition metal cladding is selected from different types of transition metals and is treated with boron to form a transition metal boride that acts as a passivating layer when in use in a typical PEMFC operating environment. The use of transitional metal claddings over a metal core allows for various functional combinations and assists with cost effective manufacture of PEMFCs.

Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.

Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.

Abstract: Islanding in metal layers on a dielectric material can be reduced by using a wetting agent between the metal layer and the dielectric material. One embodiment of the present invention encompasses a method comprising the steps of depositing a ceria layer on the dielectric material and depositing the metal layer on the ceria layer, wherein the ceria layer is the wetting agent for the metal layer. Another embodiment encompasses a multi-layer ceramic capacitor comprising a repeat layer having a base metal electrode formed on a ceria layer, which is deposited on a dielectric layer.

Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.