Patents by Inventor Kensuke FUNADA

Kensuke FUNADA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10300519
    Abstract: A manufacturing method of a press-formed article includes arranging a member to be pressed between first and second dies, and relatively moving the first and second dies so as to approach each other, thereby press forming to a portion to be pressed so that a height of the portion to be pressed decreases. In the press forming step, while first bent portions in a pair each bent in a protruded shape toward the second die on the portion to be pressed are held by groove-shaped holding portions in a pair separated from each other on the second die, a second bent portion bent in a protruded shape from a position between the first bent portions toward the first die on the portion to be pressed is pressed and deformed by a pressing portion of the first die.
    Type: Grant
    Filed: December 1, 2016
    Date of Patent: May 28, 2019
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuki Sakamoto, Yasuhiro Hayashida, Kenichi Watanabe, Junya Naitou, Kensuke Funada, Takayuki Kimura, Jiro Iwaya
  • Publication number: 20180361461
    Abstract: A manufacturing method of press-molded article of the present invention comprises a step of placing a member to be pressed in a press molding apparatus and a step of pressing a flat plate portion of the member to be pressed by bringing a first press portion and a second press portion closer to each other. A first opposing surface and a second opposing surface, while facing to each other, keep in contact with the flat plate portion during pressing. In the press step, a thick part is formed on the flat plate portion by allowing a part of a material of the flat plate portion to flow, in a press direction, into a thickened portion-forming section formed on the first opposing surface. The second opposing surface is moved to the press direction as the flat plate portion is pressed by the first press portion and the second press portion.
    Type: Application
    Filed: August 22, 2018
    Publication date: December 20, 2018
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro Hayashida, Kenichi Watanabe, Junya Naitou, Kensuke Funada, Takayuki Kimura, Jiro Iwaya
  • Patent number: 9889486
    Abstract: A manufacturing method of press-formed article according to the present invention includes a step of placing a flat plate member between a first die and a second die, and a step of causing a first press portion and a second press portion approach each other, thereby pressing the flat plate member. In the step of placing, the flat plate member is placed so that a first main surface and a second main surface align with a vertical direction. In the step of pressing, the flat plate member is vertically pressed by causing the first press portion and the second press portion to approach each other in the vertical direction, and a thick portion is formed on the flat plate member by causing a part of a material of the flat plate member in the vertical direction to flow into a thickened portion-forming section formed on a first opposing surface.
    Type: Grant
    Filed: October 20, 2016
    Date of Patent: February 13, 2018
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuki Sakamoto, Yasuhiro Hayashida, Kenichi Watanabe, Junya Naitou, Kensuke Funada, Takayuki Kimura, Jiro Iwaya
  • Patent number: 9841090
    Abstract: An electric linear actuator has an electric motor, a speed reduction mechanism, and a ball screw mechanism to convert rotational motion of the electric motor to an axial linear motion of a drive shaft. The ball screw mechanism nut and screw shaft both include helical screw grooves with a large number of balls between them. The housing has a first housing portion and a second housing portion. The electric motor is mounted on the first housing portion. The second housing portion abuts an end face of the first housing portion. The first housing portion has a cylindrical gear containing portion to contain the speed reduction mechanism. An end part of the gear containing portion extends radially inward to form a bottom portion to cover the speed reduction mechanism. The bottom portion of the first housing portion and the second housing portion are formed, respectively, with abutment surfaces.
    Type: Grant
    Filed: November 28, 2015
    Date of Patent: December 12, 2017
    Assignee: NTN Corporation
    Inventor: Kensuke Funada
  • Publication number: 20170216901
    Abstract: A manufacturing method of a press-formed article includes arranging a member to be pressed between first and second dies, and relatively moving the first and second dies so as to approach each other, thereby press forming to a portion to be pressed so that a height of the portion to be pressed decreases. In the press forming step, while first bent portions in a pair each bent in a protruded shape toward the second die on the portion to be pressed are held by groove-shaped holding portions in a pair separated from each other on the second die, a second bent portion bent in a protruded shape from a position between the first bent portions toward the first die on the portion to be pressed is pressed and deformed by a pressing portion of the first die.
    Type: Application
    Filed: December 1, 2016
    Publication date: August 3, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro HAYASHIDA, Kenichi WATANABE, Junya NAITOU, Kensuke FUNADA, Takayuki KIMURA, Jiro IWAYA
  • Publication number: 20170136521
    Abstract: A manufacturing method of press-molded article of the present invention comprises a step of placing a member to be pressed in a press molding apparatus and a step of pressing a flat plate portion of the member to be pressed by bringing a first press portion and a second press portion closer to each other. A first opposing surface and a second opposing surface, while facing to each other, keep in contact with the flat plate portion during pressing. In the press step, a thick part is formed on the flat plate portion by allowing a part of a material of the flat plate portion to flow, in a press direction, into a thickened portion-forming section formed on the first opposing surface. The second opposing surface is moved to the press direction as the flat plate portion is pressed by the first press portion and the second press portion.
    Type: Application
    Filed: October 20, 2016
    Publication date: May 18, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro HAYASHIDA, Kenichi WATANABE, Junya NAITOU, Kensuke FUNADA, Takayuki KIMURA, Jiro IWAYA
  • Publication number: 20170136514
    Abstract: A manufacturing method of press-formed article according to the present invention includes a step of placing a flat plate member between a first die and a second die, and a step of causing a first press portion and a second press portion approach each other, thereby pressing the flat plate member. In the step of placing, the flat plate member is placed so that a first main surface and a second main surface align with a vertical direction. In the step of pressing, the flat plate member is vertically pressed by causing the first press portion and the second press portion to approach each other in the vertical direction, and a thick portion is formed on the flat plate member by causing a part of a material of the flat plate member in the vertical direction to flow into a thickened portion-forming section formed on a first opposing surface.
    Type: Application
    Filed: October 20, 2016
    Publication date: May 18, 2017
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Kazuki SAKAMOTO, Yasuhiro HAYASHIDA, Kenichi WATANABE, Junya NAITOU, Kensuke FUNADA, Takayuki KIMURA, Jiro IWAYA
  • Patent number: 9614408
    Abstract: An electric linear actuator has a housing, an electric motor, a speed reduction mechanism, and a ball screw mechanism. The ball screw mechanism has a nut and a screw shaft. Both include a helical screw groove. The nut is supported by rolling bearings mounted on the housing. The screw shaft is coaxially integrated with the drive shaft. The screw shaft is inserted into the nut, via a large number of balls. The housing has a first housing and a second housing. The electric motor is mounted on the first housing. The second housing abuts against an end face of the first housing. At least one of the first and second housings is formed with ribs. The ribs extend from each of securing portions to a containing portion that contains the screw shaft. The securing portions are arranged on the periphery of the housing to receive fastening bolts.
    Type: Grant
    Filed: July 17, 2015
    Date of Patent: April 4, 2017
    Assignee: NTN Corporation
    Inventor: Kensuke Funada
  • Patent number: 9574648
    Abstract: An electric linear actuator has a cylindrical housing, an electric motor, a speed reduction mechanism, and a ball screw mechanism. The ball screw mechanism has a nut and a screw shaft coaxially integrated with the drive shaft. The housing has receiving bores to receive the screw shaft. A cylindrical sleeve is securely press-fit into the receiving bore of the housing. The sleeve has one pair of axially extending recessed grooves formed on its inner circumference at diametrically opposed positions. A guide pin, mounted on the end of the screw shaft, engages the recessed grooves. An annular groove is formed near an opening of the receiving bore of the housing. The sleeve is held in the receiving bore by a stopper ring snapped into the annular groove.
    Type: Grant
    Filed: August 16, 2014
    Date of Patent: February 21, 2017
    Assignee: NTN Corporation
    Inventors: Yoshinori Ikeda, Kensuke Funada
  • Patent number: 9476489
    Abstract: An electric linear actuator has a housing, an electric motor mounted on the housing, a speed reduction mechanism, and a ball screw mechanism. The ball screw mechanism has a nut and screw shaft. Both have helical screw grooves. The screw shaft is inserted into the nut, via a large number of balls. A sleeve is secured on the housing to prevent rotation of the screw shaft relative to the housing. At least one axially extending recessed groove is formed on the inner circumference of the sleeve. At least one guide pin, mounted on the end of the screw shaft, engages the recessed groove. A tapering chamfered portion is formed on the end of the nut.
    Type: Grant
    Filed: April 28, 2015
    Date of Patent: October 25, 2016
    Assignee: NTN Corporation
    Inventors: Kensuke Funada, Yoshinori Ikeda, Keisuke Kazuno
  • Patent number: 9440629
    Abstract: An electric brake device, in which the rotational drive force of an electric motor (72) drives a first slave piston and a second slave piston housed in a cylinder body and thereby generates brake fluid pressure, an actuator housing (172) is coupled to the cylinder body, and the mechanism housing part (173a) and a brake fluid encapsulating part in the cylinder body are partitioned by a sealing member, the actuator housing having a mechanism housing part (173a) for housing an actuator mechanism (74) for converting the rotational drive force of the electric motor (72) into the linear drive force for the first slave piston and the second slave piston; wherein the electric brake device is characterized in being provided with an interconnecting hole (179) for interconnecting the mechanism housing part (173a) and the atmosphere.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: September 13, 2016
    Assignees: Honda Motor Co., Ltd., NTN Corporation
    Inventors: Takaaki Ohnishi, Hiroshi Nakano, Kensuke Funada, Keisuke Kazuno
  • Publication number: 20160076631
    Abstract: An electric linear actuator has an electric motor, a speed reduction mechanism, and a ball screw mechanism to convert rotational motion of the electric motor to an axial linear motion of a drive shaft. The ball screw mechanism nut and screw shaft both include helical screw grooves with a large number of balls between them. The housing has a first housing portion and a second housing portion. The electric motor is mounted on the first housing portion. The second housing portion abuts an end face of the first housing portion. The first housing portion has a cylindrical gear containing portion to contain the speed reduction mechanism. An end part of the gear containing portion extends radially inward to form a bottom portion to cover the speed reduction mechanism. The bottom portion of the first housing portion and the second housing portion are formed, respectively, with abutment surfaces.
    Type: Application
    Filed: November 28, 2015
    Publication date: March 17, 2016
    Inventor: Kensuke FUNADA
  • Publication number: 20150345602
    Abstract: An electric linear actuator has a housing, an electric motor mounted on the housing, a speed reduction mechanism, and a ball screw mechanism. The ball screw mechanism has a nut and screw shaft. Both have helical screw grooves. The screw shaft is inserted into the nut, via a large number of balls. A sleeve is secured on the housing to prevent rotation of the screw shaft relative to the housing. At least one axially extending recessed groove is formed on the inner circumference of the sleeve. At least one guide pin, mounted on the end of the screw shaft, engages the recessed groove. A tapering chamfered portion is formed on the end of the nut.
    Type: Application
    Filed: April 28, 2015
    Publication date: December 3, 2015
    Inventors: Kensuke FUNADA, Yoshinori IKEDA, Keisuke KAZUNO
  • Publication number: 20150326088
    Abstract: An electric linear actuator has a housing, an electric motor, a speed reduction mechanism, and a ball screw mechanism. The ball screw mechanism has a nut and a screw shaft. Both include a helical screw groove. The nut is supported by rolling bearings mounted on the housing. The screw shaft is coaxially integrated with the drive shaft. The screw shaft is inserted into the nut, via a large number of balls. The housing has a first housing and a second housing. The electric motor is mounted on the first housing. The second housing abuts against an end face of the first housing. At least one of the first and second housings is formed with ribs. The ribs extend from each of securing portions to a containing portion that contains the screw shaft. The securing portions are arranged on the periphery of the housing to receive fastening bolts.
    Type: Application
    Filed: July 17, 2015
    Publication date: November 12, 2015
    Inventor: Kensuke FUNADA
  • Publication number: 20150285348
    Abstract: An electric linear actuator has a housing, an electric motor, a speed reduction mechanism and a ball screw mechanism. The electric linear actuator further includes an anti-rotation mechanism to prevent rotation of the screw shaft relative to the housing. The anti-rotation mechanism includes a sleeve and guide pin. The sleeve fits into a blind bore of the housing. The guide pin mounts on the end of the screw shaft, via a through aperture in the screw shaft. The guide pin engages linear recessed grooves of the sleeve. The sleeve is fit into a blind bore of the housing so that flat portions formed on an outer circumference of the sleeve engage flat surfaces formed on an inner circumference of the blind bore of the housing to prevent rotation of the sleeve relative to the housing.
    Type: Application
    Filed: April 11, 2015
    Publication date: October 8, 2015
    Inventors: Yoshinori IKEDA, Keisuke KAZUNO, Kensuke FUNADA, Kouji TATEISHI
  • Publication number: 20140373526
    Abstract: An electric brake device, in which the rotational drive force of an electric motor (72) drives a first slave piston and a second slave piston housed in a cylinder body and thereby generates brake fluid pressure, an actuator housing (172) is coupled to the cylinder body, and the mechanism housing part (173a) and a brake fluid encapsulating part in the cylinder body are partitioned by a sealing member, the actuator housing having a mechanism housing part (173a) for housing an actuator mechanism (74) for converting the rotational drive force of the electric motor (72) into the linear drive force for the first slave piston and the second slave piston; wherein the electric brake device is characterized in being provided with an interconnecting hole (179) for interconnecting the mechanism housing part (173a) and the atmosphere.
    Type: Application
    Filed: September 28, 2012
    Publication date: December 25, 2014
    Inventors: Takaaki Ohnishi, Hiroshi Nakano, Kensuke Funada, Keisuke Kazuno
  • Publication number: 20140352466
    Abstract: An electric linear actuator has a cylindrical housing, an electric motor, a speed reduction mechanism, and a ball screw mechanism. The ball screw mechanism has a nut and a screw shaft coaxially integrated with the drive shaft. The housing has receiving bores to receive the screw shaft. A cylindrical sleeve is securely press-fit into the receiving bore of the housing. The sleeve has one pair of axially extending recessed grooves formed on its inner circumference at diametrically opposed positions. A guide pin, mounted on the end of the screw shaft, engages the recessed grooves. An annular groove is formed near an opening of the receiving bore of the housing. The sleeve is held in the receiving bore by a stopper ring snapped into the annular groove.
    Type: Application
    Filed: August 16, 2014
    Publication date: December 4, 2014
    Inventors: Yoshinori IKEDA, Kensuke FUNADA
  • Patent number: D857241
    Type: Grant
    Filed: August 9, 2017
    Date of Patent: August 20, 2019
    Assignee: Kobe Steel, Ltd.
    Inventors: Kazuki Sakamoto, Takayuki Kimura, Kenichi Watanabe, Kensuke Funada