Patents by Inventor Kensuke Matsumura

Kensuke Matsumura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11878482
    Abstract: Provided are a tire-trimming device and method. The method includes: detecting a profile of a tire outer surface and a position thereof by using a profile sensor while rotating the tire; inputting data detected by the profile sensor into a control unit; when removing the unnecessary rubber components, selecting, from among a plurality of different types of the trimming tool, a trimming tool which is of a type set in the control unit in advance for use in a location on which the unnecessary rubber components are formed; moving the selected trimming tool and the tire relative to one another on the basis of the data detected by the profile sensor; and positioning a tip end section of the trimming tool along the detected profile of the tire outer surface.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: January 23, 2024
    Assignee: The Yokohama Rubber Co., LTD.
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Haruhisa Hasegawa
  • Patent number: 11072139
    Abstract: Provided is a mold cleaning system. On the basis of an identification mark assigned to a mold and detected by a mark detector when cleaning the mold, the mold cleaning system obtains shape data for the molding surface of the mold which is stored in a database, and on the basis of the obtained shape data, the mold cleaning system controls the movement of arms using the control device, moves a laser head along the molding surface thereof while irradiating with a laser beam supplied by a laser oscillator, and as a result, removes the dirt adhered to the molding surface.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: July 27, 2021
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Yusaku Miyazaki
  • Patent number: 10857747
    Abstract: Provided is a mold cleaning system. When cleaning a mold, the mold cleaning system acquires three-dimensional image data of a molding surface of the mold by a camera and, on the basis of the acquired image data, the mold cleaning system controls the movement of arms using a control device, moves a laser head along the molding surface while irradiating with a laser beam supplied by a laser oscillator and, as a result, removes dirt adhered to the molding surface.
    Type: Grant
    Filed: June 24, 2015
    Date of Patent: December 8, 2020
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Yusaku Miyazaki
  • Patent number: 10775153
    Abstract: Provided is an inner circumferential length measuring device for a circular member, the device having a support with two projection portions projecting from a surface of the support and configured to engage an inner circumferential surface of the circular member. A two-dimensional sensor is disposed facing the inner circumferential surface of the circular member at a predetermined measurement position and is rotatable about a rotation shaft at a predetermined position inward of the circular member, the two-dimensional sensor being configured to measure a separation distance from the two-dimensional sensor to the inner circumferential surface around an entire circumference of the circular member. A calculation unit calculates an inner circumferential length of the circular member using the separation distance and a distance from the rotation shaft to the two-dimensional sensor.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: September 15, 2020
    Assignee: The Yokohama Rubber Co., LTD.
    Inventors: Kensuke Matsumura, Yuichi Sugiyama
  • Patent number: 10775152
    Abstract: An inner circumferential length measurement method includes the steps of: disposing a two-dimensional sensor at a predetermined measurement position on an inner side of the circular member placed flat in an unrestrained state on a support so that the two-dimensional sensor faces an inner circumferential surface of the circular member in a non-contact state; rotating the two-dimensional sensor about rotation shaft at a predetermined position on the inner side of the circular member; measuring a separation distance from the two-dimensional sensor to the inner circumferential surface around an entire circumference of the circular member; and calculating an inner circumferential length of the circular member via a calculation unit using the separation distance measured and a distance from the rotation shaft to the two-dimensional sensor in a plan view.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: September 15, 2020
    Assignee: The Yokohama Rubber Co., LTD.
    Inventors: Kensuke Matsumura, Yuichi Sugiyama
  • Patent number: 10775154
    Abstract: An inner circumferential length measuring device for a circular member includes a two-dimensional sensor disposed at a predetermined measurement position facing an inner circumferential surface of a circular member placed flat in an unrestrained state on a support. By the two-dimensional sensor being rotated about a rotation shaft of a predetermined position inward of the circular member, a separation distance from the two-dimensional sensor to the inner circumferential surface is measured by the two-dimensional sensor in a non-contact state with the circular member in a range of an entire circumference of the circular member. A calculation unit calculates an inner circumferential length of the circular member based on the separation distance measured and a distance from the rotation shaft to the two-dimensional sensor.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: September 15, 2020
    Assignee: The Yokohama Rubber Co., LTD.
    Inventors: Kensuke Matsumura, Yuichi Sugiyama
  • Patent number: 10518493
    Abstract: A method of manufacturing a pneumatic tire includes placing a bladder device including a vulcanization bladder at a holding position outside a mold; inserting the vulcanization bladder in a green tire with a tire axis central position of the green tire and a shaft central position of the vulcanization bladder aligned; aligning a central position in a tire width direction of the green tire and a central position in a shaft direction of the vulcanization bladder; supporting the green tire with the vulcanization bladder by inflating the vulcanization bladder to a predetermined green tire supportable internal pressure; bringing the vulcanization bladder in contact with an inner surface of the green tire; transporting the green tire together with the bladder device to the vulcanization device; setting the green tire with the bladder device in the mold; inflating the vulcanization bladder to a predetermined vulcanization internal pressure; and vulcanizing the green tire.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: December 31, 2019
    Assignee: The Yokohama Rubber Co., LTD
    Inventors: Takahiro Noda, Kensuke Matsumura, Masayuki Watanabe
  • Patent number: 10471632
    Abstract: When cleaning a mold using a mold cleaning system, three-dimensional image data of a molding surface of the mold is acquired by a camera, movement of arms is controlled by a control device based on the acquired image data, and a laser head is moved along the molding surface while a laser beam provided from a laser oscillator is irradiated to remove contamination adhered to the molding surface. Cleaning is performed on a specific site, using a relatively small laser head, or also using a relatively large laser head, or cleaning is performed using a laser head having a variable laser irradiation width and setting an appropriate laser irradiation width for each site to be cleaned.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: November 12, 2019
    Assignee: The Yokohama Rubber Co., LTD.
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Yusaku Miyazaki
  • Patent number: 10451415
    Abstract: Provided are a device and a method for inspecting a cylindrical member. During inspection of a cylindrical member, a degree of widthwise misalignment of a strip-shaped member wound around a molding drum is calculated by a control unit on the basis of detection data from a position sensor and position data of drum-widthwise end faces that are perpendicular to a drum axial center of the molding drum, and the widthwise misalignment of the strip-shaped member is determined to be inside or outside an allowable range on the basis of the calculation result.
    Type: Grant
    Filed: June 24, 2015
    Date of Patent: October 22, 2019
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventor: Kensuke Matsumura
  • Patent number: 10343194
    Abstract: With a tire cleaning system, movement of at least a tire or laser head held on an arm is controlled by a control device, a laser beam provided from a laser oscillator is irradiated onto an inner surface of the tire while relatively moving the laser head along the inner surface of the tire, and contamination such as a mold release agent or the like adhered to the inner surface is removed.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: July 9, 2019
    Assignee: The Yokohama Rubber Co., LTD.
    Inventor: Kensuke Matsumura
  • Publication number: 20190154431
    Abstract: An inner circumferential length measurement method includes the steps of: disposing a two-dimensional sensor at a predetermined measurement position on an inner side of the circular member placed flat in an unrestrained state on a support so that the two-dimensional sensor faces an inner circumferential surface of the circular member in a non-contact state; rotating the two-dimensional sensor about rotation shaft at a predetermined position on the inner side of the circular member; measuring a separation distance from the two-dimensional sensor to the inner circumferential surface around an entire circumference of the circular member; and calculating an inner circumferential length of the circular member via a calculation unit using the separation distance measured and a distance from the rotation shaft to the two-dimensional sensor in a plan view.
    Type: Application
    Filed: February 16, 2017
    Publication date: May 23, 2019
    Inventors: Kensuke Matsumura, Yuichi Sugiyama
  • Publication number: 20190154433
    Abstract: An inner circumferential length measuring device for a circular member includes a two-dimensional sensor disposed at a predetermined measurement position facing an inner circumferential surface of a circular member placed flat in an unrestrained state on a support. By the two-dimensional sensor being rotated about a rotation shaft of a predetermined position inward of the circular member, a separation distance from the two-dimensional sensor to the inner circumferential surface is measured by the two-dimensional sensor in a non-contact state with the circular member in a range of an entire circumference of the circular member. A calculation unit calculates an inner circumferential length of the circular member based on the separation distance measured and a distance from the rotation shaft to the two-dimensional sensor.
    Type: Application
    Filed: February 16, 2017
    Publication date: May 23, 2019
    Inventors: Kensuke Matsumura, Yuichi Sugiyama
  • Publication number: 20190154432
    Abstract: Provided is an inner circumferential length measuring device for a circular member, the device having a support with two projection portions projecting from a surface of the support and configured to engage an inner circumferential surface of the circular member. A two-dimensional sensor is disposed facing the inner circumferential surface of the circular member at a predetermined measurement position and is rotatable about a rotation shaft at a predetermined position inward of the circular member, the two-dimensional sensor being configured to measure a separation distance from the two-dimensional sensor to the inner circumferential surface around an entire circumference of the circular member. A calculation unit calculates an inner circumferential length of the circular member using the separation distance and a distance from the rotation shaft to the two-dimensional sensor.
    Type: Application
    Filed: February 16, 2017
    Publication date: May 23, 2019
    Inventors: Kensuke Matsumura, Yuichi Sugiyama
  • Patent number: 10183454
    Abstract: Provided are a method and device for forming a cylindrical member for accurately forming belt-like members into a cylindrical shape without meandering. A pre-winding position sensor detects a position of a member reference line extending in a longitudinal direction of a belt-like member along the entire length of the belt-like member in the longitudinal direction thereof before the belt-like member is placed on a transport conveyor belt, transported to a forming drum, and wound around the forming drum. The belt-like member is wound around the forming drum and formed in a cylindrical shape while the forming drum is relatively moved in the drum width direction with respect to the transport conveyor belt by a controller and the member reference line, based on the detected data and a position data of the drum reference line orthogonal to the drum axial center of the forming drum.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: January 22, 2019
    Assignee: The Yokohama Rubber Co., LTD.
    Inventor: Kensuke Matsumura
  • Publication number: 20180318888
    Abstract: With a tire cleaning system, movement of at least a tire or laser head held on an arm is controlled by a control device, a laser beam provided from a laser oscillator is irradiated onto an inner surface of the tire while relatively moving the laser head along the inner surface of the tire, and contamination such as a mold release agent or the like adhered to the inner surface is removed.
    Type: Application
    Filed: November 4, 2016
    Publication date: November 8, 2018
    Applicant: The Yokohama Rubber Co., LTD.
    Inventor: Kensuke Matsumura
  • Publication number: 20180319045
    Abstract: When cleaning a mold using a mold cleaning system, three-dimensional image data of a molding surface of the mold is acquired by a camera, movement of arms is controlled by a control device based on the acquired image data, and a laser head is moved along the molding surface while a laser beam provided from a laser oscillator is irradiated to remove contamination adhered to the molding surface. Cleaning is performed on a specific site, using a relatively small laser head, or also using a relatively large laser head, or cleaning is performed using a laser head having a variable laser irradiation width and setting an appropriate laser irradiation width for each site to be cleaned.
    Type: Application
    Filed: November 4, 2016
    Publication date: November 8, 2018
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Yusaku Miyazaki
  • Publication number: 20170274606
    Abstract: A method of manufacturing a pneumatic tire includes placing a bladder device including a vulcanization bladder at a holding position outside a mold; inserting the vulcanization bladder in a green tire with a tire axis central position of the green tire and a shaft central position of the vulcanization bladder aligned; aligning a central position in a tire width direction of the green tire and a central position in a shaft direction of the vulcanization bladder; supporting the green tire with the vulcanization bladder by inflating the vulcanization bladder to a predetermined green tire supportable internal pressure; bringing the vulcanization bladder in contact with an inner surface of the green tire; transporting the green tire together with the bladder device to the vulcanization device; setting the green tire with the bladder device in the mold; inflating the vulcanization bladder to a predetermined vulcanization internal pressure; and vulcanizing the green tire.
    Type: Application
    Filed: May 8, 2015
    Publication date: September 28, 2017
    Applicant: The Yokohama Rubber Co., LTD
    Inventors: Takahiro Noda, Kensuke Matsumura, Masayuki Watanabe
  • Publication number: 20170274607
    Abstract: Provided are a method and device for forming a cylindrical member for accurately forming belt-like members into a cylindrical shape without meandering. A pre-winding position sensor detects a position of a member reference line extending in a longitudinal direction of a belt-like member along the entire length of the belt-like member in the longitudinal direction thereof before the belt-like member is placed on a transport conveyor belt, transported to a forming drum, and wound around the forming drum. The belt-like member is wound around the forming drum and formed in a cylindrical shape while the forming drum is relatively moved in the drum width direction with respect to the transport conveyor belt by a controller and the member reference line, based on the detected data and a position data of the drum reference line orthogonal to the drum axial center of the forming drum.
    Type: Application
    Filed: May 8, 2015
    Publication date: September 28, 2017
    Inventor: Kensuke Matsumura
  • Publication number: 20170266903
    Abstract: Provided are a tire-trimming device and method. The method includes: detecting a profile of a tire outer surface and a position thereof by using a profile sensor while rotating the tire; inputting data detected by the profile sensor into a control unit; when removing the unnecessary rubber components, selecting, from among a plurality of different types of the trimming tool, a trimming tool which is of a type set in the control unit in advance for use in a location on which the unnecessary rubber components are formed; moving the selected trimming tool and the tire relative to one another on the basis of the data detected by the profile sensor; and positioning a tip end section of the trimming tool along the detected profile of the tire outer surface.
    Type: Application
    Filed: May 8, 2015
    Publication date: September 21, 2017
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Haruhisa Hasegawa
  • Publication number: 20170182722
    Abstract: Provided is a mold cleaning system. On the basis of an identification mark assigned to a mold and detected by a mark detector when cleaning the mold, the mold cleaning system obtains shape data for the molding surface of the mold which is stored in a database, and on the basis of the obtained shape data, the mold cleaning system controls the movement of arms using the control device, moves a laser head along the molding surface thereof while irradiating with a laser beam supplied by a laser oscillator, and as a result, removes the dirt adhered to the molding surface.
    Type: Application
    Filed: May 8, 2015
    Publication date: June 29, 2017
    Inventors: Kensuke Matsumura, Masayuki Watanabe, Yusaku Miyazaki