Patents by Inventor Kenta ANEGAWA

Kenta ANEGAWA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958222
    Abstract: A plasticizing device that plasticizes a solid material includes a drive motor, a screw rotated by the drive motor along a rotation axis of the drive motor and having a groove forming surface on which a groove is formed, a barrel having a facing surface facing the groove forming surface and provided with a communication hole in a central portion thereof, and a heating unit configured to heat at least one of the screw and the barrel. A first facing region and a second facing region that is closer to the central portion than the first facing region are provided between the groove forming surface and the facing surface. A second gap between the groove forming surface and the facing surface in the second facing region is larger than a first gap between the groove forming surface and the facing surface in the first facing region.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: April 16, 2024
    Assignee: SEIKO EPSON CORPORATION
    Inventors: Kenta Anegawa, Seiichiro Yamashita, Riona Hayashi, Megumi Enari
  • Patent number: 11951676
    Abstract: A method for manufacturing a molding mold used in an injection molding apparatus includes: generating a first plasticized material by plasticizing a first shaping material containing an amorphous metal and a resin; and shaping a laminate that is a part of the molding mold by discharging the first plasticized material toward a stage to laminate a layer.
    Type: Grant
    Filed: December 6, 2021
    Date of Patent: April 9, 2024
    Assignee: SEIKO EPSON CORPORATION
    Inventors: Kenta Anegawa, Tatsuya Tsuboi, Fumiaki Akahane, Yuka Wakuda
  • Publication number: 20240066776
    Abstract: A material discharge device includes: a drive motor; a screw having a groove formation surface and configured to rotate; a barrel having a facing surface and formed with a communication hole through which a plasticized material flows; a heating unit configured to heat the material; a nozzle from which the material is injected to an outside; and a plurality of measurement units configured to measure a pressure or a temperature of the material. The measurement units are disposed at an outer periphery of a nozzle channel wall, and a thickness of the nozzle channel wall satisfies the following (1) or (2): (1) when the nozzle channel wall is made of a material containing iron as a main component, the thickness of the nozzle channel wall is 0.2 mm or more and 2.5 mm or less; and (2) when the nozzle channel wall is made of a material containing aluminum as a main component, the thickness of the nozzle channel wall is 0.2 mm or more and 4 mm or less.
    Type: Application
    Filed: August 28, 2023
    Publication date: February 29, 2024
    Inventors: Masashi FUCHII, Takayuki SASAKI, Kenta ANEGAWA, Masayuki TAKAHASHI, Hidenobu MARUYAMA, Juri YAMAGUCHI
  • Patent number: 11890811
    Abstract: A three-dimensional shaping apparatus includes a plasticizing section, a stage, an ejection section having a first nozzle and a second nozzle, each of which communicates with the plasticizing section, a first ejection adjusting section, a second ejection adjusting section, a moving section that relatively moves the ejection section with respect to the stage, and a control unit.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: February 6, 2024
    Inventors: Riona Toda, Kenta Anegawa
  • Publication number: 20240033985
    Abstract: An injection molding device includes a housing having a door, an injection molding machine, a detection section, and a control section. The control section controls voltage applied to the mold clamping motor, and performs mold-clamping and mold-opening of the upper mold and the lower mold by either moving the injection unit and the upper mold along the vertical direction or by moving the lower mold along the vertical direction. The mold clamping device further includes a first brake section that, when application of voltage to the mold clamping motor is stopped, regulates movement of the injection unit and the upper mold in the vertical direction or movement of the lower mold in the vertical direction. When the detection section detects that the door is open or detects intrusion of foreign matter, the control section stops application of voltage to the mold clamping motor.
    Type: Application
    Filed: July 25, 2023
    Publication date: February 1, 2024
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA, Kazuyuki HARAYAMA
  • Publication number: 20240025081
    Abstract: Provided is a material supply device that supplies a material to a plasticizing unit, the plasticizing unit being configured to plasticize the material to generate a plasticized material, the material supply device including: a housing having an inlet through which the material is fed into the plasticizing unit, and accommodating the material; and a rotary member provided above the inlet in the housing and configured to rotate around a rotation shaft intersecting a vertical direction. The material is accommodated above the rotary member in the housing, and the material is intermittently supplied to the inlet by the rotation of the rotary member.
    Type: Application
    Filed: July 24, 2023
    Publication date: January 25, 2024
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA, Asami KAJIHARA
  • Patent number: 11878454
    Abstract: A plasticizer includes a drive motor, a flat screw that has a groove forming surface where a groove is formed and is rotated by the drive motor, a barrel which has a groove facing surface that faces the groove forming surface and in which a communication hole is formed, and a heater that heats resin pellets supplied to the space between the flat screw and the barrel, and at least one of the flat screw and the barrel is at least partially formed of a transparent member, and the resin pellets between the flat screw and the barrel is visible through the transparent member.
    Type: Grant
    Filed: October 20, 2022
    Date of Patent: January 23, 2024
    Inventor: Kenta Anegawa
  • Patent number: 11845210
    Abstract: An injection molding apparatus including a fixed die including a gate via which a molding material flows in, a movable die that forms along with the fixed die a cavity and separates from the fixed die at a point of time of mold opening, an open-gate hot runner that includes a nozzle including a channel that guides the molding material to the gate and a heater that heats the channel, the hot runner being attachable to and detachable from the fixed die, and a cap member that is disposed between the fixed die and the hot runner and has a melting point higher than a melting point of the molding material.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: December 19, 2023
    Assignee: SEIKO EPSON CORPORATION
    Inventors: RĂ­ona Hayashi, Kenta Anegawa, Kakeru Sasagawa, Hiroki Takano
  • Patent number: 11845215
    Abstract: A method for manufacturing a three-dimensional shaped object includes: a first step of forming a first portion of the three-dimensional shaped object by discharging a shaping material containing a resin from a discharge portion toward a stage or a previously formed layer and pressing the discharged shaping material against a tip end surface of the discharge portion; a heating step of heating the first portion to a temperature less than a glass transition temperature of the resin; and a second step of forming a second portion of the three-dimensional shaped object by discharging the shaping material from the discharge portion toward the first portion heated in the heating step and pressing the discharged shaping material against the tip end surface.
    Type: Grant
    Filed: September 11, 2020
    Date of Patent: December 19, 2023
    Assignee: Seiko Epson Corporation
    Inventors: Kenta Anegawa, Daizo Aoyagi, Yusuke Watanabe
  • Publication number: 20230391010
    Abstract: A formed article producing method, includes a first step of shaping a shaping body by ejecting a shaping material including a thermoplastic resin and of forming a first formed article by cutting the shaping body with a first rotating tool; a second step of generating recycling material by cutting the first formed article with a second rotating tool; and a third step of forming a second formed article by ejecting the recycling material that was plasticized, wherein in the second step, the first formed article is cut under at least one condition of a condition that a moving speed of the second rotating tool is faster than a moving speed of the first rotating tool in the first step or a condition that a rotating speed of the second rotating tool is slower than a rotating speed of the first rotating tool in the first step.
    Type: Application
    Filed: June 5, 2023
    Publication date: December 7, 2023
    Inventors: Tatsuya TSUBOI, Kenta ANEGAWA, Hirotsugu OTA, Riona TODA
  • Patent number: 11833717
    Abstract: A three-dimensional shaping device includes: a plasticizing unit configured to plasticize a material to generate a plasticized material; a stage having a deposition surface on which the plasticized material is deposited; an ejection unit that has a plurality of nozzles arranged side by side along a first axis parallel to the deposition surface of the stage, and that is configured to eject the plasticized material in a continuous linear form from the plurality of nozzles toward the deposition surface; an ejection switching unit configured to individually switch between stopping and resuming ejection of the plasticized material from the plurality of nozzles; a moving unit configured to move the ejection unit with respect to the stage along a second axis that is parallel to the deposition surface of the stage and that intersects the first axis; and a control unit configured to laminate a shaping layer formed of the plasticized material on the deposited surface of the stage by controlling the plasticizing unit, t
    Type: Grant
    Filed: June 25, 2021
    Date of Patent: December 5, 2023
    Inventors: Kenta Anegawa, Yasuto Kanai
  • Patent number: 11813783
    Abstract: An injection molding system includes: an injection molding machine; an inspection device including a first placement unit, a second placement unit, an inspection unit, and a moving unit configured to change a relative position between the first placement unit and the inspection unit and a relative position between the second placement unit and the inspection unit; a third placement unit; a robot configured to convey the molded object; and a control device.
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: November 14, 2023
    Assignee: Seiko Epson Corporation
    Inventors: Kakeru Sasagawa, Kei Yokota, Kenta Anegawa, Seiichiro Yamashita, Yuji Shinbaru, Kazunobu Maruyama, Daichi Miyashita, Hiroki Takano, Riona Hayashi
  • Publication number: 20230339179
    Abstract: A three-dimensional molding device includes: a stage; an ejection unit including a tip end portion in which a first nozzle hole and a second nozzle hole are formed adjacent to each other at a predetermined interval along a first axis, and configured to eject a material from the first nozzle hole and the second nozzle hole toward the stage; a position changing unit configured to change relative positions of the stage and the ejection unit along a second axis that is parallel to a deposition surface and that is orthogonal to the first axis; and a pressing unit disposed on a rear side in a movement direction of the ejection unit relative to the stage and configured to press the material deposited on the stage.
    Type: Application
    Filed: April 24, 2023
    Publication date: October 26, 2023
    Inventors: Riona TODA, Kenta ANEGAWA
  • Patent number: 11794407
    Abstract: A method for producing a three-dimensional shaped article includes shaping a first portion constituting at least a part of the three-dimensional shaped article by ejecting a molten material according to shaping data generated based on a shape resulting from adding a cutting allowance for cutting processing to a target shape of the three-dimensional shaped article, performing the cutting processing for the first portion, obtaining a measured shape of the first portion by measuring a shape of the first portion, specifying an excess portion and a lacking portion of the first portion by comparing a shape of a portion corresponding to the first portion of the target shape with the measured shape, performing the cutting processing for the specified excess portion when the excess portion was specified, and ejecting the molten material so as to fill the specified lacking portion when the lacking portion was specified.
    Type: Grant
    Filed: January 28, 2021
    Date of Patent: October 24, 2023
    Assignee: Seiko Epson Corporation
    Inventors: Kenta Anegawa, Daizo Aoyagi
  • Publication number: 20230321883
    Abstract: A plasticizing device includes a flat screw including a groove forming surface in which a groove is formed, a barrel having a facing surface and a communication hole formed in the facing surface, the communication hole allowing a plasticized material to flow out, a heating unit, a flow path through which the plasticized material flows, a nozzle communicating with the flow path, a plurality of measurement units configured to measure pressures or temperatures in the flow path, an aspiration delivery unit, including a cylinder, having a branch flow path and a plunger configured to move in the cylinder so as to aspirate the plasticized material into the branch flow path or deliver the aspirated plasticized material to the nozzle, and a control unit configured to identify a state of the plasticized material in the flow path based on measurement values of the measurement units.
    Type: Application
    Filed: April 4, 2023
    Publication date: October 12, 2023
    Inventors: Masashi FUCHII, Hidenobu MARUYAMA, Kenta ANEGAWA
  • Patent number: 11731331
    Abstract: A plasticizing apparatus that plasticizes a material includes: a drive motor; a screw rotated by the drive motor and having a groove forming surface in which a groove is formed; and a barrel having a facing surface that faces the groove forming surface and provided with a heater and a communication hole. The barrel includes a first member, and a second member having thermal conductivity different from that of the first member, and the second member is provided closer to the communication hole than the first member.
    Type: Grant
    Filed: November 22, 2021
    Date of Patent: August 22, 2023
    Assignee: Seiko Epson Corporation
    Inventors: Kakeru Sasagawa, Kenta Anegawa
  • Patent number: 11724427
    Abstract: A plasticizing apparatus includes a drive motor, a rotor rotated by the drive motor and having a groove-forming surface provided with a groove, a barrel facing the groove-forming surface and having a communication hole, an enclosure that accommodates the rotor, a heating section that heats a material, and a wear suppressor provided in at least one of the portion between the rotor and the barrel and the portion between the rotor and the enclosure. When the wear suppressor is provided between the rotor and the barrel, the wear suppressor is fixed to the rotor or the barrel and has Vickers hardness higher than the Vickers hardness of one of the rotor and the barrel, the one to which the wear suppressor is fixed, whereas when the wear suppressor is provided between the rotor and the enclosure, the wear suppressor is fixed to the rotor or the enclosure and has Vickers hardness higher than the Vickers hardness of one of the rotor and the enclosure, the one to which the wear suppressor is fixed.
    Type: Grant
    Filed: May 26, 2021
    Date of Patent: August 15, 2023
    Inventors: Hidenobu Maruyama, Kenta Anegawa
  • Publication number: 20230134832
    Abstract: An injection molding system includes a first unit that has a first injection molding machine configured to inject a first molding material into a first cavity partitioned by a first fixed mold and a movable mold, a second unit that includes a second injection molding machine configured to inject a second molding material into a second cavity partitioned by a second fixed mold and the movable mold, and a movement mechanism configured to, after the first molding material is injected into the first cavity, move the movable mold filled with the first molding material from the first injection molding machine to the second injection molding machine.
    Type: Application
    Filed: October 28, 2022
    Publication date: May 4, 2023
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA
  • Publication number: 20230125214
    Abstract: A plasticizer includes a drive motor, a flat screw that has a groove forming surface where a groove is formed and is rotated by the drive motor, a barrel which has a groove facing surface that faces the groove forming surface and in which a communication hole is formed, and a heater that heats resin pellets supplied to the space between the flat screw and the barrel, and at least one of the flat screw and the barrel is at least partially formed of a transparent member, and the resin pellets between the flat screw and the barrel is visible through the transparent member.
    Type: Application
    Filed: October 20, 2022
    Publication date: April 27, 2023
    Inventor: Kenta ANEGAWA
  • Publication number: 20230118860
    Abstract: An injection molding apparatus includes a mixing section having a hollow cylinder and a stirring member disposed in the cylinder, the mixing section generating a mixed material by using the stirring member to mix a first liquid and a second liquid that flow through the cylinder, the first liquid containing a thermoset material and the second liquid containing a polymerization initiator for initiating a polymerization reaction of the thermoset material, an injection section having a nozzle and being configured to inject the mixed material from the nozzle toward a cavity defined by a fixed molding die and a movable molding die, and a detection section configured to detect a state in the cylinder.
    Type: Application
    Filed: October 13, 2022
    Publication date: April 20, 2023
    Inventors: Hidenobu MARUYAMA, Kenta ANEGAWA