Patents by Inventor Kentaro Oshimo

Kentaro Oshimo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9714467
    Abstract: A method for processing a substrate is provided. According to the method, a process gas is supplied to a surface of a substrate, and then a separation gas is supplied to the surface of the substrate. Moreover, a first plasma processing gas is supplied to the surface of the substrate in a first state in which a distance between the first plasma generation unit and the turntable is set at a first distance, and a second plasma processing gas is supplied to the surface of the substrate in a second state in which a distance between the second plasma generation unit and the turntable is set at a second distance shorter than the first distance. Furthermore, the separation gas is supplied to the surface of the substrate.
    Type: Grant
    Filed: February 4, 2015
    Date of Patent: July 25, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Hitoshi Kato, Jun Sato, Masahiro Murata, Kentaro Oshimo, Tomoko Sugano, Shigehiro Miura
  • Patent number: 9136156
    Abstract: A substrate processing apparatus includes a processing chamber; process areas each of which supplies a reaction gas; a turntable that rotates to cause a substrate to pass through the process areas; a gas nozzle provided in one of the process areas; a separating area that supplies a separation gas to separate atmospheres of the process areas; and a cover part configured to cover the gas nozzle and cause the reaction gas supplied from the gas nozzle to remain around the gas nozzle. The cover part includes an upstream side wall, a downstream side wall, and an upper wall. The cover part also includes a guide surface configured to guide the separation gas to flow over a lower part of the upstream side wall to a space above the upper wall. The distance between the gas nozzle and the upstream side wall is greater than or equal to 8 mm.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: September 15, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Tadashi Enomoto, Mitsuhiro Tachibana, Haruhiko Furuya, Kentaro Oshimo
  • Patent number: 9136133
    Abstract: A method of depositing a film is provided. In the method, a first process gas and a second process gas that react with each other is sequentially supplied to cause an atomic layer or a molecular layer of a reaction product of the first process gas and the second process gas to deposit on a substrate in a chamber by repeating a cycle of sequentially supplying the first process gas and the second process gas to the substrate once each cycle. A cycle time of the cycle is set equal to or shorter than 0.5 seconds.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: September 15, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Kentaro Oshimo, Masato Koakutsu, Hiroko Sasaki, Hiroaki Ikegawa
  • Publication number: 20150225849
    Abstract: A method for processing a substrate is provided. According to the method, a process gas is supplied to a surface of a substrate, and then a separation gas is supplied to the surface of the substrate. Moreover, a first plasma processing gas is supplied to the surface of the substrate in a first state in which a distance between the first plasma generation unit and the turntable is set at a first distance, and a second plasma processing gas is supplied to the surface of the substrate in a second state in which a distance between the second plasma generation unit and the turntable is set at a second distance shorter than the first distance. Furthermore, the separation gas is supplied to the surface of the substrate.
    Type: Application
    Filed: February 4, 2015
    Publication date: August 13, 2015
    Inventors: Hitoshi KATO, Jun SATO, Masahiro MURATA, Kentaro OSHIMO, Tomoko SUGANO, Shigehiro MIURA
  • Publication number: 20150011087
    Abstract: A method of depositing a film is provided. In the method, a first process gas and a second process gas that react with each other is sequentially supplied to cause an atomic layer or a molecular layer of a reaction product of the first process gas and the second process gas to deposit on a substrate in a chamber by repeating a cycle of sequentially supplying the first process gas and the second process gas to the substrate once each cycle. A cycle time of the cycle is set equal to or shorter than 0.5 seconds.
    Type: Application
    Filed: June 19, 2014
    Publication date: January 8, 2015
    Inventors: Kentaro OSHIMO, Masato KOAKUTSU, Hiroko SASAKI, Hiroaki IKEGAWA
  • Publication number: 20150004332
    Abstract: A method of depositing a thin film on a substrate inside a vacuum chamber includes a first process that deposits a first film on the substrate, the first process including a process of supplying an active species that is obtained by changing a gas to plasma and is related to a quality of the thin film to the substrate; and a second process that deposits a second film that is the same type as that of the first film on the first film, the second process including a process of supplying the active species to the substrate so that a supply quantity of the active species per a unit film thickness is greater than a first supply quantity of the active species per the unit film thickness in the first process by adjusting a controlled parameter.
    Type: Application
    Filed: June 13, 2014
    Publication date: January 1, 2015
    Inventors: Hitoshi KATO, Masahiro MURATA, Kentaro OSHIMO, Shigehiro MIURA
  • Patent number: 8921237
    Abstract: A method of depositing a film using an atomic layer deposition (ALD) method while rotating a turntable provided inside a chamber and including a substrate mounting portion, onto which a substrate can be mounted, to cause the substrate to pass through first and second process areas, into which different gases to be mutually reacted are respectively supplied, including coating the turntable with the film under a state where the wafer is not mounted onto the turntable, the turntable is rotated, and the substrate mounting portion has a predetermined temperature; and processing to deposit the film on the wafer under a state where the wafer is mounted onto the turntable, the turntable is rotated, and the substrate has a temperature equal to or less than the predetermined temperature.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: December 30, 2014
    Assignee: Tokyo Electron Limited
    Inventors: Kentaro Oshimo, Masato Koakutsu, Hiroko Sasaki, Hiroaki Ikegawa
  • Publication number: 20140209028
    Abstract: A film deposition apparatus includes a turntable; a first process gas supply portion; a gas nozzle that supplies a second process gas; a nozzle cover that is provided to cover the gas nozzle; a separation gas supply portion, wherein the nozzle cover includes an upper plate portion, and an upstream sidewall portion and a downstream sidewall portion that extend downward from upstream and downstream edge portions of the upper plate portion in a rotational direction of the turntable, respectively, wherein an inner surface of the upstream sidewall portion is formed as an inclined surface that is inclined with respect to a surface of the turntable, and wherein an angle ?1 between the inner surface of the upstream sidewall portion and the surface of the turntable is smaller than an angle ?2 between an inner surface of the downstream sidewall portion and the surface of the turntable.
    Type: Application
    Filed: January 24, 2014
    Publication date: July 31, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Kentaro OSHIMO, Masato KOAKUTSU, Hiroko SASAKI, Kaoru SATO, Hiroaki IKEGAWA
  • Publication number: 20140179104
    Abstract: A method of depositing a film using an atomic layer deposition (ALD) method while rotating a turntable provided inside a chamber and including a substrate mounting portion, onto which a substrate can be mounted, to cause the substrate to pass through first and second process areas, into which different gases to be mutually reacted are respectively supplied, including coating the turntable with the film under a state where the wafer is not mounted onto the turntable, the turntable is rotated, and the substrate mounting portion has a predetermined temperature; and processing to deposit the film on the wafer under a state where the wafer is mounted onto the turntable, the turntable is rotated, and the substrate has a temperature equal to or less than the predetermined temperature.
    Type: Application
    Filed: December 19, 2013
    Publication date: June 26, 2014
    Applicant: Tokyo Electron Limited
    Inventors: Kentaro Oshimo, Masato Koakutsu, Hiroko Sasaki, Hiroaki Ikegawa
  • Publication number: 20130061804
    Abstract: A substrate processing apparatus includes a processing chamber; process areas each of which supplies a reaction gas; a turntable that rotates to cause a substrate to pass through the process areas; a gas nozzle provided in one of the process areas; a separating area that supplies a separation gas to separate atmospheres of the process areas; and a cover part configured to cover the gas nozzle and cause the reaction gas supplied from the gas nozzle to remain around the gas nozzle. The cover part includes an upstream side wall, a downstream side wall, and an upper wall. The cover part also includes a guide surface configured to guide the separation gas to flow over a lower part of the upstream side wall to a space above the upper wall. The distance between the gas nozzle and the upstream side wall is greater than or equal to 8 mm.
    Type: Application
    Filed: August 30, 2012
    Publication date: March 14, 2013
    Inventors: Tadashi ENOMOTO, Mitsuhiro TACHIBANA, Haruhiko FURUYA, Kentaro OSHIMO
  • Patent number: 7615251
    Abstract: A processing device, comprising a processing container, a shower head structure provided at the ceiling part of the processing container and having a plurality of gas jetting holes for jetting specified processing gas into the processing container formed in the gas jetting surface thereof facing the inside of the processing container, and a placing stand disposed in the processing container so as to face the shower head structure, wherein a head distance between the gas jetting surface and the placing stand and the blowing speed of gas from the gas jetting holes are set within the range surrounded by connecting, in a square shape with straight lines in a plane coordinate system having the head distance plotted on an abscissa and the gas jetting speed plotted on a coordinate, a point where the blowing speed of the gas from the gas jetting holes at the head distance of 15 mm is 32 m/sec, a point where the blowing speed of the gas from the gas jetting holes at the head distance of 15 mm is 67 m/sec, a point wher
    Type: Grant
    Filed: April 22, 2003
    Date of Patent: November 10, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Akinobu Kakimoto, Kentaro Oshimo, Masahiko Matsudo
  • Publication number: 20050223981
    Abstract: A processing device, comprising a processing container, a shower head structure provided at the ceiling part of the processing container and having a plurality of gas jetting holes for jetting specified processing gas into the processing container formed in the gas jetting surface thereof facing the inside of the processing container, and a placing stand disposed in the processing container so as to face the shower head structure, wherein a head distance between the gas jetting surface and the placing stand and the blowing speed of gas from the gas jetting holes are set within the range surrounded by connecting, in a square shape with straight lines in a plane coordinate system having the head distance plotted on an abscissa and the gas jetting speed plotted on a coordinate, a point where the blowing speed of the gas from the gas jetting holes at the head distance of 15 mm is 32 m/sec, a point where the blowing speed of the gas from the gas jetting holes at the head distance of 15 mm is 67 m/sec, a point wher
    Type: Application
    Filed: April 22, 2003
    Publication date: October 13, 2005
    Inventors: Akinobu Kakimoto, Kentaro Oshimo, Masahiko Matsudo
  • Patent number: 6454909
    Abstract: A processing apparatus includes a processing chamber, a support mechanism provided in the processing chamber to support a wafer having an underlying film formed on a major surface and adjacent side face, and a supply member provided at the processing chamber and spaced from the support mechanism, to supply an incoming gas into the processing chamber. A gas carrying mechanism is provided for selectively sending a film forming gas and etching gas to the gas supply member. A main film is formed on a portion of an underlying film formed on the wafer supported on the support mechanism, by using the film forming gas supplied from the gas supply member. A portion of the underlying film, which is exposed, not covered with the main film, is etched away by the etching gas supplied from the gas supplied member.
    Type: Grant
    Filed: July 6, 2000
    Date of Patent: September 24, 2002
    Assignee: Tokyo Electron Limited
    Inventors: Kimihiro Matsuse, Sakae Nakatsuka, Kentaro Oshimo