Patents by Inventor Kentaro Yamawaki

Kentaro Yamawaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11960242
    Abstract: The present invention provides a toner that can maintain excellent transferability even when a transfer bias is low. The toner includes a toner particle that includes a toner base particle and a plurality of convex portions X existing on a surface of the toner base particle, wherein the convex portion X contains an organic silicon polymer; when a cross-section of the toner is observed with a scanning transmission electron microscope (STEM), and the convex portions X comprise a plurality of convex portions Y each having a convex height H of 40 nm or higher, a number ratio P (H/w) of the a number of the convex portions Y2 in which a ratio (H/w) of the convex height H to the convex width w is 0.33 or larger and 0.80 or smaller is 70% by number or more with respect to a total number of the convex portions Y.
    Type: Grant
    Filed: October 12, 2021
    Date of Patent: April 16, 2024
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Kentaro Yamawaki, Sara Yoshida, Yusuke Kosaki, Taiji Katsura, Hidekazu Fumita, Toshiya Kaino
  • Patent number: 11947280
    Abstract: A mechanism that enables developer replenishment by a simpler structure and a mechanism that enables more user-friendly developer replenishment are provided. An attachment port to which a developer supply bottle containing a developer stored therein is detachably attachable is disposed in an interior of an image forming apparatus. The developer supply bottle can be attached when the cover is in an open state. According to this image forming apparatus, when the developer supply bottle is attached to the attachment port, the developer inside the developer supply bottle moves into a developer housing chamber by its own weight.
    Type: Grant
    Filed: October 5, 2022
    Date of Patent: April 2, 2024
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazuhiro Funatani, Masatake Tanaka, Kentaro Yamawaki, Kenichi Iida, Shinsuke Kobayashi, Kensuke Umeda, Takanori Watanabe, Ai Suzuki
  • Publication number: 20230418175
    Abstract: A toner comprising a toner particle, the toner particle comprising a binder resin, the binder resin comprises a crystalline resin A, the crystalline resin A comprises a monomer unit (a) having specific structure, when, in measurement of viscoelasticity of the toner, T1 (° C.) represents a temperature at which a storage elastic modulus G? of the toner is 1.0×107 Pa, tan ?(T1) represents a ratio (tan ?) of a loss elastic modulus G? of the toner to the storage elastic modulus G? of the toner at the temperature T1 (° C.), and tan ?(T1-10) represents tan ? at a temperature T1-10 (° C.), the T1, the tan ?(T1), and the tan ?(T1-10) satisfy specific relationship, and the toner particle comprises a linear fatty acid metal salt having a valency of 2 or more.
    Type: Application
    Filed: June 22, 2023
    Publication date: December 28, 2023
    Inventors: KENTARO YAMAWAKI, SHOTARO NOMURA, KENJI AOKI, YU YOSHIDA
  • Patent number: 11841681
    Abstract: A toner comprising a toner particle and an external additive, wherein the external additive comprises a composite particle comprising an organosilicon polymer fine particle covering a surface of an alumina particle, a coverage ratio of the surface of the alumina particle with the organosilicon polymer fine particle is 1 to 50 area %, and given A (nm) as a number-average particle diameter of primary particles of the organosilicon polymer fine particle and B (nm) as a number-average particle diameter of primary particles of the alumina particle, following formulae (I) and (II) are satisfied: A?90??(I) 100?B?1000??(II).
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: December 12, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Taiji Katsura, Hidekazu Fumita, Kentaro Yamawaki, Sara Yoshida, Yusuke Kosaki, Takayoshi Ootsuka
  • Patent number: 11650516
    Abstract: Provided is a developing device including: a toner; and a developer carrying member. The developer carrying member includes an electroconductive substrate and a surface layer on the substrate, the surface layer being a single layer and including a matrix containing a crosslinked urethane resin as a binder, wherein E1 ?200 MPa and 10 MPa?E2 ?100 MPa, where E1 is an elastic modulus of the matrix in a first region from an outer surface of the surface layer to a depth of 0.1 and E2 is an elastic modulus of the matrix in a second region from a depth of 1.0 to 1.1 ?m from the outer surface. The toner includes a toner particle containing a binder resin and a colorant and having a Martens hardness of 85 to 1,100 MPa when measured under a condition of a maximum load of 2.0×10?4 N.
    Type: Grant
    Filed: April 15, 2022
    Date of Patent: May 16, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Tomoya Uesugi, Kazuaki Nagaoka, Toru Ishii, Ryo Sugiyama, Akio Nishi, Kentaro Yamawaki, Minoru Nakamura
  • Publication number: 20230045444
    Abstract: A mechanism that enables developer replenishment by a simpler structure and a mechanism that enables more user-friendly developer replenishment are provided. An attachment port to which a developer supply bottle containing a developer stored therein is detachably attachable is disposed in an interior of an image forming apparatus. The developer supply bottle can be attached when the cover is in an open state. According to this image forming apparatus, when the developer supply bottle is attached to the attachment port, the developer inside the developer supply bottle moves into a developer housing chamber by its own weight.
    Type: Application
    Filed: October 5, 2022
    Publication date: February 9, 2023
    Inventors: Kazuhiro Funatani, Masatake Tanaka, Kentaro Yamawaki, Kenichi Iida, Shinsuke Kobayashi, Kensuke Umeda, Takanori Watanabe, Ai Suzuki
  • Patent number: 11573519
    Abstract: The electrophotographic apparatus and process cartridge comprising an electrophotographic photosensitive member, a cleaning blade, and developing unit containing a toner, wherein the cleaning blade comprising a support member and an elastic member whose portion is abutting a surface of the electrophotographic photosensitive member; the elastic member has an elastic modulus of 15 to 470 MPa with coefficient of variation for the elastic modulus being not more than 7.0%, and the absolute value of a difference between Martens hardness values is not more than 0.30 N/mm2 as measured under prescribed conditions; the toner contains a toner particle and an external additive whose a number-average primary particle diameter is from 5 to 25 nm, when X1 is a coverage ratio of the toner particle by the external additive and X2 is a theoretical coverage ratio, X1 is 50 to 85 area %, and X1/X2??0.0042×X1+0.60 is satisfied.
    Type: Grant
    Filed: March 18, 2022
    Date of Patent: February 7, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Hidekazu Fumita, Kentaro Yamawaki, Sara Yoshida, Yusuke Kosaki, Taiji Katsura, Syoji Inoue, Arihiro Yamamoto
  • Patent number: 11493859
    Abstract: A mechanism that enables developer replenishment by a simpler structure and a mechanism that enables more user-friendly developer replenishment are provided. An attachment port to which a developer supply bottle containing a developer stored therein is detachably attachable is disposed in an interior of an image forming apparatus. The developer supply bottle can be attached when the cover is in an open state. According to this image forming apparatus, when the developer supply bottle is attached to the attachment port, the developer inside the developer supply bottle moves into a developer housing chamber by its own weight.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: November 8, 2022
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazuhiro Funatani, Masatake Tanaka, Kentaro Yamawaki, Kenichi Iida, Shinsuke Kobayashi, Kensuke Umeda, Takanori Watanabe, Ai Suzuki
  • Publication number: 20220334530
    Abstract: The electrophotographic apparatus and process cartridge comprising an electrophotographic photosensitive member, a cleaning blade, and developing unit containing a toner, wherein the cleaning blade comprising a support member and an elastic member whose portion is abutting a surface of the electrophotographic photosensitive member; the elastic member has an elastic modulus of 15 to 470 MPa with coefficient of variation for the elastic modulus being not more than 7.0%, and the absolute value of a difference between Martens hardness values is not more than 0.30 N/mm2 as measured under prescribed conditions; the toner contains a toner particle and an external additive whose a number-average primary particle diameter is from 5 to 25 nm, when X1 is a coverage ratio of the toner particle by the external additive and X2 is a theoretical coverage ratio, X1 is 50 to 85 area %, and X1/X2??0.0042×X1+0.60 is satisfied.
    Type: Application
    Filed: March 18, 2022
    Publication date: October 20, 2022
    Inventors: Hidekazu Fumita, Kentaro Yamawaki, Sara Yoshida, Yusuke Kosaki, Taiji Katsura, Syoji Inoue, Arihiro Yamamoto
  • Publication number: 20220282124
    Abstract: A hot-melt adhesive comprising a thermoplastic resin and a first crystalline material, wherein when in differential scanning calorimetric measurement of the hot-melt adhesive, Tc (° C.) is a peak temperature of the highest peak of exothermic peaks observed in a temperature reduction process at 10° C./min following heating to 150° C. and Tm (° C.) is a peak temperature of the highest peak of endothermic peaks observed in a temperature increasing process at 10° C./min following the temperature reduction process, Tm-Tc is 20.0 to 70.0° C., and a tetrahydrofuran-soluble matter of the hot-melt adhesive has a weight-average molecular weight Mw, as measured by gel permeation chromatography, of 100,000 to 400,000.
    Type: Application
    Filed: February 25, 2022
    Publication date: September 8, 2022
    Inventors: Kentaro Yamawaki, Yuhei Terui, Tsutomu Shimano
  • Publication number: 20220236663
    Abstract: Provided is a developing device including: a toner; and a developer carrying member. The developer carrying member includes an electroconductive substrate and a surface layer on the substrate, the surface layer being a single layer and including a matrix containing a crosslinked urethane resin as a binder, wherein E1?200 MPa and 10 MPa?E2?100 MPa, where E1 is an elastic modulus of the matrix in a first region from an outer surface of the surface layer to a depth of 0.1 and E2 is an elastic modulus of the matrix in a second region from a depth of 1.0 to 1.1 ?m from the outer surface. The toner includes a toner particle containing a binder resin and a colorant and having a Martens hardness of 85 to 1,100 MPa when measured under a condition of a maximum load of 2.0×10?4 N.
    Type: Application
    Filed: April 15, 2022
    Publication date: July 28, 2022
    Inventors: Tomoya Uesugi, Kazuaki Nagaoka, Toru Ishii, Ryo Sugiyama, Akio Nishi, Kentaro Yamawaki, Minoru Nakamura
  • Publication number: 20220121132
    Abstract: A toner including: a toner particle containing a binder resin and a colorant; and a fine particle on a surface of the toner particle, wherein the fine particle is a solid and substantially hemispherical shape, and has a substantially flat surface and a curved surface, and wherein a number-average value of a longest diameter “w” of the substantially flat surface is 10 to 400 nm. An external additive for a toner that is a solid and substantially hemispherical shape, and has a substantially flat surface and a curved surface, wherein a number-average value of a longest diameter “w” of the substantially flat surface is 10 to 400 nm. A fine particle that is a solid and substantially hemispherical shape, and has a substantially flat surface and a curved surface, wherein a number-average value of a longest diameter “w” of the substantially flat surface is 10 to 400 nm.
    Type: Application
    Filed: October 8, 2021
    Publication date: April 21, 2022
    Inventors: Sara Yoshida, Yusuke Kosaki, Taiji Katsura, Hidekazu Fumita, Kentaro Yamawaki, Itaru Kondo
  • Publication number: 20220121133
    Abstract: The present invention provides a toner that can maintain excellent transferability even when a transfer bias is low. The toner includes a toner particle that includes a toner base particle and a plurality of convex portions X existing on a surface of the toner base particle, wherein the convex portion X contains an organic silicon polymer; when a cross-section of the toner is observed with a scanning transmission electron microscope (STEM), and the convex portions X comprise a plurality of convex portions Y each having a convex height H of 40 nm or higher, a number ratio P (H/w) of the a number of the convex portions Y2 in which a ratio (H/w) of the convex height H to the convex width w is 0.33 or larger and 0.80 or smaller is 70% by number or more with respect to a total number of the convex portions Y.
    Type: Application
    Filed: October 12, 2021
    Publication date: April 21, 2022
    Inventors: Kentaro Yamawaki, Sara Yoshida, Yusuke Kosaki, Taiji Katsura, Hidekazu Fumita, Toshiya Kaino
  • Publication number: 20210397110
    Abstract: A toner comprising a toner particle and an external additive, wherein the external additive comprises a composite particle comprising an organosilicon polymer fine particle covering a surface of an alumina particle, a coverage ratio of the surface of the alumina particle with the organosilicon polymer fine particle is 1 to 50 area %, and given A (nm) as a number-average particle diameter of primary particles of the organosilicon polymer fine particle and B (nm) as a number-average particle diameter of primary particles of the alumina particle, following formulae (I) and (II) are satisfied: A?90??(I) 100?B?1000??(II).
    Type: Application
    Filed: June 15, 2021
    Publication date: December 23, 2021
    Inventors: Taiji Katsura, Hidekazu Fumita, Kentaro Yamawaki, Sara Yoshida, Yusuke Kosaki, Takayoshi Ootsuka
  • Patent number: 11169460
    Abstract: A toner including a toner particle containing a binder resin, and an external additive, wherein the external additive contains an organosilicon polymer fine particle, the organosilicon polymer has a structure represented by at least one selected from the group consisting of RaSiO3/2 and Rb2SiO2/2 (wherein Ra and Rb represent organic groups), and in the number particle size distribution of the toner as measured within a particle size range of from 2 to 60 ?m, the number-average particle diameter T-D50n at which the accumulation from the smallest diameter is 50% is from 6 to 12 ?m, the number ratio of toner 4 ?m or less in size is from 2% to 5% of the total toner, and the number ratio of toner 3 ?m or less in size as a percentage of the total toner 4 ?m or less in size is from 25% to 50%.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: November 9, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Shohei Kototani, Kentaro Yamawaki, Tsuneyoshi Tominaga, Masatake Tanaka, Taiji Katsura, Masamichi Sato
  • Publication number: 20210263446
    Abstract: A mechanism that enables developer replenishment by a simpler structure and a mechanism that enables more user-friendly developer replenishment are provided. An attachment port to which a developer supply bottle containing a developer stored therein is detachably attachable is disposed in an interior of an image forming apparatus. The developer supply bottle can be attached when the cover is in an open state. According to this image forming apparatus, when the developer supply bottle is attached to the attachment port, the developer inside the developer supply bottle moves into a developer housing chamber by its own weight.
    Type: Application
    Filed: May 12, 2021
    Publication date: August 26, 2021
    Inventors: Kazuhiro Funatani, Masatake Tanaka, Kentaro Yamawaki, Kenichi Iida, Shinsuke Kobayashi, Kensuke Umeda, Takanori Watanabe, Ai Suzuki
  • Patent number: 11003104
    Abstract: Provided is a toner including a toner particle and an external additive, wherein the external additive includes a composite particle including a hydrotalcite particle covered on the surface with an organosilicon polymer fine particle, a coverage ratio of the hydrotalcite particle surface by the organosilicon polymer fine particle is from 1% to 50%, and given A (nm) as the number-average particle diameter of the primary particles of the organosilicon polymer fine particle and B (nm) as the number-average particle diameter of the primary particles of the hydrotalcite particle, the toner satisfies the following formula (I) and formula (II): A<B??(I) 20?A?350??(II).
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: May 11, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Taiji Katsura, Masamichi Sato, Shohei Kototani, Kentaro Yamawaki, Tsuneyoshi Tominaga, Masatake Tanaka
  • Patent number: 11003105
    Abstract: A toner including a toner particle containing a binder resin and an external additive, wherein the external additive contains composite particles of an organosilicon polymer fine particle and a fatty acid metal salt.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: May 11, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Masamichi Sato, Shohei Kototani, Kentaro Yamawaki, Tsuneyoshi Tominaga, Masatake Tanaka, Taiji Katsura
  • Patent number: 11003106
    Abstract: A charging member 2 that charges an image bearing member 1 has an electrically conductive support and an elastic layer in contact with the image bearing member 1. The elastic layer includes a semi-conductive rubber composition having a matrix-domain structure including a matrix and domains having electric conductivity. The matrix has a higher volume resistivity than the domain. The developer includes a toner having toner particles. The toner particles each have a surface layer including an organosilicon polymer. The organosilicon polymer has a structure represented by R—SiO3/2 (R is a hydrocarbon group having at least 1 and not more than 6 carbon atoms). The adhesion ratio of the organosilicon polymer on the surface of the toner particle is 90% or more.
    Type: Grant
    Filed: November 11, 2019
    Date of Patent: May 11, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Shinichi Agata, Shinichi Hagiwara, Yoshihiro Mitsui, Kosuke Ikada, Kentaro Yamawaki
  • Patent number: 10976679
    Abstract: A toner containing: a toner particle that contains a binder resin and an external additive, wherein the external additive contains an organosilicon polymer fine particle, the binder resin contains an amorphous resin and a crystalline polyester resin, a content of the crystalline polyester resin in the binder resin is from 5 to 30 mass %, and the crystalline polyester resin contains from 5 to 25 mass % of a component having a molecular weight of not more than 2,500.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: April 13, 2021
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Masatake Tanaka, Taiji Katsura, Masamichi Sato, Shohei Kototani, Kentaro Yamawaki, Tsuneyoshi Tominaga