Patents by Inventor Kento TAKADA

Kento TAKADA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240416444
    Abstract: A control method is provided for arc welding with an AC consumable electrode. The method includes: repeating a short-circuiting period and an arc period between a welding wire and a base material; backward-feeding the welding wire backward during the short-circuiting period and forward-feeding the welding wire forward during the arc period; performing the arc welding by cyclically switching between an electrode positive polarity period and an electrode negative polarity period each including at least one arc period; and setting an absolute value of a peak value of the forward-feeding and an absolute value of a peak value of the backward-feeding to be larger during the electrode negative polarity period than during the electrode positive polarity period.
    Type: Application
    Filed: June 12, 2024
    Publication date: December 19, 2024
    Inventor: Kento TAKADA
  • Patent number: 12005530
    Abstract: To stabilize a growth state of a droplet during an electrode negative polarity peak period in consumable electrode AC pulse arc welding. In an AC pulse arc welding control method for controlling welding which is performed by feeding a welding wire, and applying an electrode negative polarity base current during an electrode negative polarity base period, then applying an electrode negative polarity peak current during an electrode negative polarity peak period, and then applying an electrode positive polarity current during an electrode positive polarity period, to repeatedly apply these welding currents, the electrode negative polarity peak period includes a rising period Tu, a peak period Ta, and a falling period Td, a time ratio of the peak period Ta to the electrode negative polarity peak period is less than 20%, and the falling period Td is a period twice or more longer than the rising period Tu.
    Type: Grant
    Filed: October 17, 2017
    Date of Patent: June 11, 2024
    Assignee: DAIHEN CORPORATION
    Inventors: Kento Takada, Wakana Kondo
  • Publication number: 20230249274
    Abstract: An arc welding control method includes: feeding a welding wire; and repeating a short-circuit period and an arc period, where the arc period includes a first arc period and a second arc period following the first arc period. A welding current is applied using constant current control during the first arc period, and the welding current is applied using constant voltage control during the second arc period. The first arc period is set to an electrode-negative polarity, and a period other than the first arc period is set to an electrode-positive polarity.
    Type: Application
    Filed: January 31, 2023
    Publication date: August 10, 2023
    Inventor: Kento TAKADA
  • Patent number: 11524353
    Abstract: Welding is performed by alternately switching a pulse arc welding period (where welding is performed by forward feeding a welding wire by a rotation for the forward feeding of a push side feeding motor and a rotation for the forward feeding of the pull side feeding motor and feeding a peak current and a base current) and a short-circuiting transition arc welding period (welding is performed by forward/backward feeding the welding wire by the rotation for the forward feeding of the push side feeding motor and a rotation for the forward/backward feeding of the pull side feeding motor and feeding a short-circuiting current and an arc current). During the short-circuiting transition arc welding period, a forward feeding peak value Wsp and/or a backward feeding peak value Wrp of a pull feeding speed Fw are compensation-controlled based on a wire storage amount of an intermediate wire storage.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: December 13, 2022
    Assignee: DAIHEN Corporation
    Inventor: Kento Takada
  • Patent number: 11491571
    Abstract: An arc welding method is described where pulse arc welding is performed with a welding wire being fed in a forward direction during a first period and short-circuit transfer arc welding is performed with the welding wire being fed in the forward direction and a reverse direction during a second period. The arc welding method alternately switches between the first period and the second period, where the switching of the first period to the second period is performed during a peak period of the pulse arc welding.
    Type: Grant
    Filed: September 17, 2019
    Date of Patent: November 8, 2022
    Assignee: DAIHEN Corporation
    Inventors: Kento Takada, Tetsuo Era, Shugo Hirota, Toshiaki Nakamata
  • Patent number: 11491570
    Abstract: An arc welding method includes the following steps. Pulse arc welding is performed with the welding wire being fed in a forward direction during a first period. Short-circuit transfer arc welding is performed with the welding wire being fed in the forward direction and the reverse direction during a second period. The first period and the second period are alternately switched. The switching of the first period to the second period is performed in a manner such that no transfer of a molten droplet of the welding wire occurs during the final pulse cycle of the first period.
    Type: Grant
    Filed: August 12, 2019
    Date of Patent: November 8, 2022
    Assignee: DAIHEN Corporation
    Inventors: Kento Takada, Tetsuo Era, Shugo Hirota, Toshiaki Nakamata
  • Patent number: 11090754
    Abstract: A method is provided for controlling arc welding including forward and reverse feeding periods alternately switched. By the method, a set of a short circuit period and an arc period is repeated, and the arc welding is controlled such that the reverse feeding period shifts to the forward feeding period when an arc occurs during the reverse feeding period, and that the forward feeding period shifts to the reverse feeding period when a short circuit occurs between the welding wire and the object during the forward feeding period. The reverse feeding period includes a reverse feeding deceleration period having a time length that is adjusted in accordance with the time length of the short circuit period.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: August 17, 2021
    Assignee: DAIHEN Corporation
    Inventors: Kohei Ono, Toshiaki Nakamata, Kento Takada
  • Publication number: 20210154761
    Abstract: An arc welding control method, using shield gas containing 60 volume percent or more of inert gas, is configured to: alternately switch the wire feeding speed between forward and backward feeding; repeat a short-circuiting period and an arc period; and switch a first, second and third arc period over time during the arc period, where a first arc current Ia1 is fed for the first arc period, a second arc current Ia2 is fed for the second arc period, and a third arc current Ia3 is fed for the third arc period such that Ia1>Ia2>Ia3 holds. The first arc current Ia1 is set to a critical current value or more. The first arc period is so short that a droplet transfer does not occur. The second arc current Ia2 is less than the critical current value.
    Type: Application
    Filed: November 11, 2020
    Publication date: May 27, 2021
    Inventor: Kento TAKADA
  • Publication number: 20210094114
    Abstract: Welding is performed by alternately switching a pulse arc welding period (where welding is performed by forward feeding a welding wire by a rotation for the forward feeding of a push side feeding motor and a rotation for the forward feeding of the pull side feeding motor and feeding a peak current and a base current) and a short-circuiting transition arc welding period (welding is performed by forward/backward feeding the welding wire by the rotation for the forward feeding of the push side feeding motor and a rotation for the forward/backward feeding of the pull side feeding motor and feeding a short-circuiting current and an arc current). During the short-circuiting transition arc welding period, a forward feeding peak value Wsp and/or a backward feeding peak value Wrp of a pull feeding speed Fw are compensation-controlled based on a wire storage amount of an intermediate wire storage.
    Type: Application
    Filed: September 16, 2020
    Publication date: April 1, 2021
    Inventor: Kento TAKADA
  • Publication number: 20200254552
    Abstract: An arc welding method includes the following steps. Pulse arc welding is performed with the welding wire being fed in a forward direction during a first period. Short-circuit transfer arc welding is performed with the welding wire being fed in the forward direction and the reverse direction during a second period. The first period and the second period are alternately switched. The switching of the first period to the second period is performed in a manner such that no transfer of a molten droplet of the welding wire occurs during the final pulse cycle of the first period.
    Type: Application
    Filed: August 12, 2019
    Publication date: August 13, 2020
    Inventors: Kento TAKADA, Tetsuo ERA, Shugo HIROTA, Toshiaki NAKAMATA
  • Publication number: 20200254553
    Abstract: An arc welding method includes: performing pulse arc welding with a welding wire being fed in a forward direction during a first period; performing short-circuit transfer arc welding with the welding wire being fed in the forward direction and a reverse direction during a second period; and alternately switching between the first period and the second period. The switching of the first period to the second period is performed during a peak period of the pulse arc welding.
    Type: Application
    Filed: September 17, 2019
    Publication date: August 13, 2020
    Inventors: Kento TAKADA, Tetsuo ERA, Shugo HIROTA, Toshiaki NAKAMATA
  • Publication number: 20200198043
    Abstract: A control method is provided for arc welding performed by repeating a short-circuit period and an arc period. The method includes: feeding a welding wire by a push-pull feeding control using a push-side feeding motor configured to rotate in a forward direction and a pull-side feeding motor configured to rotate in a forward direction and a reverse direction; temporarily storing a portion of the welding wire in an intermediate wire receptacle disposed along a feeding path between the push-side feeding motor and the pull-side feeding motor; and correcting a pull feeding speed of the pull-side feeding motor based on a store amount of the welding wire in the intermediate wire receptacle. The correction of the pull feeding speed is performed by correcting a waveform parameter for the pull feeding speed based on the store amount in the intermediate wire receptacle.
    Type: Application
    Filed: December 3, 2019
    Publication date: June 25, 2020
    Inventors: Kento TAKADA, Tetsuo ERA, Satoshi ARAKANE
  • Publication number: 20200055135
    Abstract: To stabilize a growth state of a droplet during an electrode negative polarity peak period in consumable electrode AC pulse arc welding. In an AC pulse arc welding control method for controlling welding which is performed by feeding a welding wire, and applying an electrode negative polarity base current during an electrode negative polarity base period, then applying an electrode negative polarity peak current during an electrode negative polarity peak period, and then applying an electrode positive polarity current during an electrode positive polarity period, to repeatedly apply these welding currents, the electrode negative polarity peak period includes a rising period Tu, a peak period Ta, and a falling period Td, a time ratio of the peak period Ta to the electrode negative polarity peak period is less than 20%, and the falling period Td is a period twice or more longer than the rising period Tu.
    Type: Application
    Filed: October 17, 2017
    Publication date: February 20, 2020
    Applicants: DAIHEN CORPORATION, DAIHEN CORPORATION
    Inventors: Kento TAKADA, Wakana KONDO
  • Patent number: 10413988
    Abstract: There is provided an arc welding control method for performing a forward/reverse feeding control of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, and generating short-circuiting periods and arc periods to perform welding. The welding wire is fed forwardly upon starting the welding. The forward feeding is continued during a transient welding period from a time point at which the welding wire comes in contact with a base material and conduction of welding current is started to a time point at which convergence on a steady welding period is performed. The transient welding period is terminated at the short-circuiting period. The forward/reverse feeding control is started from the reverse feeding period after the termination of the transient welding period.
    Type: Grant
    Filed: October 28, 2015
    Date of Patent: September 17, 2019
    Assignee: DAIHEN CORPORATION
    Inventors: Kento Takada, Toshiaki Nakamata
  • Publication number: 20190232415
    Abstract: A method is provided for controlling arc welding including forward and reverse feeding periods alternately switched. By the method, a set of a short circuit period and an arc period is repeated, and the arc welding is controlled such that the reverse feeding period shifts to the forward feeding period when an arc occurs during the reverse feeding period, and that the forward feeding period shifts to the reverse feeding period when a short circuit occurs between the welding wire and the object during the forward feeding period. The reverse feeding period includes a reverse feeding deceleration period having a time length that is adjusted in accordance with the time length of the short circuit period.
    Type: Application
    Filed: January 18, 2019
    Publication date: August 1, 2019
    Inventors: Kohei ONO, Toshiaki NAKAMATA, Kento TAKADA
  • Publication number: 20170225256
    Abstract: There is provided an arc welding control method for performing a forward/reverse feeding control of alternating a feeding rate of a welding wire between a forward feeding period and a reverse feeding period, and generating short-circuiting periods and arc periods to perform welding. The welding wire is fed forwardly upon starting the welding. The forward feeding is continued during a transient welding period from a time point at which the welding wire comes in contact with a base material and conduction of welding current is started to a time point at which convergence on a steady welding period is performed. The transient welding period is terminated at the short-circuiting period. The forward/reverse feeding control is started from the reverse feeding period after the termination of the transient welding period.
    Type: Application
    Filed: October 28, 2015
    Publication date: August 10, 2017
    Applicant: DAIHEN CORPORATION
    Inventors: Kento TAKADA, Toshiaki NAKAMATA
  • Patent number: 9615404
    Abstract: A consumable electrode arc welding method includes the detecting of a constriction formed in a molten droplet of the welding wire so as to reduce the welding current, the detecting of a smoothed value of the welding current, and the feedback controlling of the feed rate of the welding wire so as to make the smoothed value of the welding current correspond to a predetermined current setting value. The constriction detection is performed repetitively in a predetermined cycle. In each time of the repetition, the length of a constriction time, from the constriction detection till the arc generation, is measured. The number of constriction time lengths falling outside a predetermined range is counted. When the counted number is not less than a reference number, the transient response time of the feedback control is made longer.
    Type: Grant
    Filed: July 24, 2013
    Date of Patent: April 4, 2017
    Assignee: DAIHEN Corporation
    Inventors: Kento Takada, Toshiaki Nakamata
  • Publication number: 20140027423
    Abstract: A consumable electrode arc welding method includes the detecting of a constriction formed in a molten droplet of the welding wire so as to reduce the welding current, the detecting of a smoothed value of the welding current, and the feedback controlling of the feed rate of the welding wire so as to make the smoothed value of the welding current correspond to a predetermined current setting value. The constriction detection is performed repetitively in a predetermined cycle. In each time of the repetition, the length of a constriction time, from the constriction detection till the arc generation, is measured. The number of constriction time lengths falling outside a predetermined range is counted. When the counted number is not less than a reference number, the transient response time of the feedback control is made longer.
    Type: Application
    Filed: July 24, 2013
    Publication date: January 30, 2014
    Applicant: DAIHEN Corporation
    Inventors: Kento TAKADA, Toshiaki NAKAMATA