Patents by Inventor Kenzo Iwayama

Kenzo Iwayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5394721
    Abstract: A method of producing permalloy cores comprising the steps of coating at least one surface of permalloy strip with a slurry consisting of water containing 1 to 5 percent by weight of magnesium hydroxide (Mg(OH).sub.2) powder and the addition of one or more selected from a binder, a thickening agent and a defoaming agent and drying said coating, slitting the permalloy strip thus covered with a coating that when dry is 0.1 to 50 .mu.m thick, more preferably 0.5 to 10 .mu.m thick, and contains not less than 50 percent by weight Mg(OH).sub.2, and more preferably not less than 80 percent by weight Mg(OH).sub.2, as the main constituent, to a final width, or first to an intermediate width if necessary, winding or punching the final width strip to obtain wound or laminated punched cores, and subjecting the core materials to magnetization annealing.
    Type: Grant
    Filed: November 9, 1993
    Date of Patent: March 7, 1995
    Assignee: Nippon Steel Corporation
    Inventors: Kenzo Iwayama, Tsunehiro Shimizu, Hidehiko Sumitomo, Kunihide Takashima, Akira Amemura, Osamu Tanaka
  • Patent number: 5286315
    Abstract: The present invention relates to a process for preparing a metal sheet having an excellent rolling property, i.e., a rollable metal sheet, which process comprises the basic steps of: continuously feeding a molten metal on a cooling material having one or two cooling surfaces being transferred and renewed for quench solidification, to thereby prepare a thin cast sheet; impinging a small rigid body particle against the surface of the resultant thin cast sheet, to work the cast sheet; heat-annealing the worked sheet in such a manner that the worked region becomes a fine recrystallized grain layer; and subjecting the cast sheet to a cold or warm rolling, optionally after a removal of oxides present on the surface; and an optional step of heat-treating the rolled sheet for working. The process of the present invention is applicable to the production of various known rollable metal or alloy sheets, such as soft steel, stainless steel, silicon steel, nickel-iron, cobalt-iron, nickel, aluminum, and copper sheets.
    Type: Grant
    Filed: October 2, 1992
    Date of Patent: February 15, 1994
    Assignee: Nippon Steel Corporation
    Inventors: Kenzo Iwayama, Isao Iwanaga, Kenichi Miyazawa, Toshiaki Mizoguchi, Hidehiko Sumitomo
  • Patent number: 5102477
    Abstract: A method of producing Fe-Ni system high permeability alloy comprising the steps of obtaining cast steel sheet 0.3 to 7 mm thick by direct casting of a steel melt containing 35 to 85% by weight of nickel with the balance of iron and unavoidable impurities, forcibly cooling the sheet from solidification to 1200.degree. C. at a cooling rate of at least 75.degree. C./s, and cold-rolling the sheet at a reduction ratio of at least 20%.
    Type: Grant
    Filed: September 10, 1991
    Date of Patent: April 7, 1992
    Assignee: Nippon Steel Corporation
    Inventors: Kenzo Iwayama, Tsunehiro Shimizu, Hidehiko Sumitomo
  • Patent number: 5066343
    Abstract: Disclosed is a process for preparing a thin grain oriented electrical steel sheet having a final thickness of 0.05 to 0.25 mm from a silicon steel cast strip having a thickness of 0.2 to 5 mm and directly obtained from the molten steel by the synchronous continuous casting machine, in which the speed of movement of the strand relative to the inner wall surface of the casting mold is the same, and by which the traditional hot rolling process can be omitted, comprising 0.050 to 0.120% by weight of C, 2.8 to 4.0% by weight of Si and 0.05 to 0.25% by weight of Sn, wherein the starting silicon cast strip further comprises up to 0.035% by weight of S and 0.005 to 0.035% by weight of Se, with the proviso that the total amount of S and Se is in the range of 0.015 to 0.060% by weight, 0.050 to 0.090% by weight of Mn, with the proviso that the Mn content is in the range of {1.5.times.[content (% by weight) of S+content (% by weight) of Se]} to {4.5.times.
    Type: Grant
    Filed: May 7, 1990
    Date of Patent: November 19, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Shozaburo Nakashima, Kenzo Iwayama, Isao Iwanaga
  • Patent number: 5051138
    Abstract: A method of producing a grain oriented electrical steel sheet having a high magnetic flux density comprises the steps of continuously rapid quench solidifying a molten steel essentially consisting of 0.03 to 0.10% of C, 2.5 to 4.5% of Si, 0.02 to 0.15% of Mn, 0.01 to 0.04% of Al acid soluble by weight and the remainder substantially Fe, to obtain a thin strip, subjecting the thin strip to cold rolling one or two or more stages, with an annealing therebetween, decarburization annealing, and finishing annealing wherein the content of S in the molten steel is 0.01% or less the content of N in the molten steel is 0.003% or less, and sulfide and nitride are contained in the annealing separator for the finishing annealing.
    Type: Grant
    Filed: March 29, 1990
    Date of Patent: September 24, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Isao Iwanaga, Kenzo Iwayama
  • Patent number: 5049204
    Abstract: The present invention concerns a process for producing a grain-oriented electrical steel sheet by means of a rapid quench-solidification process, for example, a continuous casting by a twin roll strip caster. The feature of the present invention resides in quenching to solidify molten steels into a thin cast sheet of 0.7 to 3.0 mm thickness, at a cooling rate of greater than 50.degree. C./sec. in the central portion along the direction of thickness of the thin cast sheet, cooling the sheet at a cooling rate of greater than 10.degree. C./sec. in a temperature range between 1300.degree. to 900.degree. C. and then applying cold rolling for once or twice or more annealing the thin cast steel for a period between 30 seconds and 30 minutes in a temperature range between 950.degree. and 1,200.degree. C. and subsequently including intermediate annealing under a final cold rolling reduction rate of not less than 80%.
    Type: Grant
    Filed: March 29, 1990
    Date of Patent: September 17, 1991
    Assignee: Nippon Steel Corporation
    Inventors: Isao Iwanaga, Kenzo Iwayama, Kenichi Miyazawa, Toshiaki Mizoguchi
  • Patent number: 4888066
    Abstract: A method of producing grain-oriented electrical steel sheet with a very high magnetic flux density, is characterized by increasing the partial pressure of the N.sub.2 in the annealing atmosphere at the intermediate stage between the start and the finish of the secondary recrystallization, and by ensuring the temperature differential in the coil does not exceed 100.degree. C. during changes to the annealing atmosphere. In addition, the rate of temperature increase at the hottest part of the coil is kept to a maximum of 13.degree. C./hr at least part of the time the coolest part of the coil is between 850.degree. C. and 1100.degree. C.
    Type: Grant
    Filed: September 16, 1988
    Date of Patent: December 19, 1989
    Assignee: Nippon Steel Corporation
    Inventors: Yasunari Yoshitomi, Kenzo Iwayama, Takeo Nagashima, Kenichi Yakashiro
  • Patent number: 4824493
    Abstract: In the production of a grain-oriented electrical steel sheet by utilizing an AIN main inhibitor and at least twice cold-rolling with a heavy final reduction, improved magnetic properties are stably obtained by controlling the cooling speed (R) in the cooling process of a hot-rolled sheet annealing (R.gtoreq.5.degree.C./sec from 600.degree.-200.degree. C.) and by inter-pass aging (50.degree.-500.degree. C. for 1 minute or more) during the first cold-rolling.
    Type: Grant
    Filed: February 12, 1987
    Date of Patent: April 25, 1989
    Assignee: Nippon Steel Corporation
    Inventors: Yasunari Yoshitomi, Kenzo Iwayama
  • Patent number: 4692193
    Abstract: A thin-gauge (0.10-0.23 mm thick) grain-oriented electrical steel sheet is produced by a process characterized by a decarburization which is carried out after the hot-rolling and before the final cold-rolling, after which the known, decarburization annealing and finishing annealing are carried out. The steel composition is adjusted to induce the secondary recrystallization by the AlN inhibitor. The reduction at the final cold-rolling is determined to be high to obtain a high magnetic flux density but tends to instabilize the secondary recrystallization unless the inventive decarburization is carried out.
    Type: Grant
    Filed: October 25, 1985
    Date of Patent: September 8, 1987
    Assignee: Nippon Steel Corporation
    Inventors: Yasunari Yoshitomi, Katsuro Kuroki, Kenzo Iwayama
  • Patent number: 4595426
    Abstract: Extremely low watt-loss of W.sub.17/50 .ltoreq.0.88 w/kg is provided by the combination of extremely low carbon, silicon and nitrogen contents; a thin sheet thickness of 0.15 to 0.23 mm; a high magnetic flux density B.sub.10 .gtoreq.1.89 T; and copresence of coarse and fine (2 mm or less) grains, the distance (ND) between the fine grains controlled to 2.0 to 8.0 mm.
    Type: Grant
    Filed: March 7, 1985
    Date of Patent: June 17, 1986
    Assignee: Nippon Steel Corporation
    Inventors: Kenzo Iwayama, Yasunari Yoshitomi, Katsuro Kuroki
  • Patent number: 4318758
    Abstract: A grain oriented magnetic steel sheet having excellent magnetic properties containing not more than 4.5% silicon, in which a <001> axis of individual grains coincides with a rolling direction of the steel sheet, a crystal plane parallel to the steel sheet surface is composed of a {h, k, o} plane which is rotated and dispersed about an axis in the rolling direction, and a tension ranging substantially from 350 to 1500 g/mm.sup.2 is given to the steel sheet in the rolling direction.
    Type: Grant
    Filed: December 13, 1979
    Date of Patent: March 9, 1982
    Assignee: Nippon Steel Corporation
    Inventors: Katsuro Kuroki, Kenzo Iwayama, Takashi Sato
  • Patent number: 4268326
    Abstract: An electrical silicon steel sheet composed of secondary or tertiary recrystallized grains oriented in one or two directions, is produced by a process comprising a decarburization annealing operation in an oxidation atmosphere in which a ratio of PH.sub.2 O/PH.sub.2 wherein PH.sub.2 O represents a partial pressure of water vapor in said oxidation atmosphere and PH.sub.2 represents a partial pressure of hydrogen in said oxidation atmosphere, is adjusted to a value of 0.15 or more in an initial stage of said decarburization annealing operation and, then, to a value smaller than that in said initial stage in a final stage of said decarburization annealing operation.
    Type: Grant
    Filed: June 11, 1979
    Date of Patent: May 19, 1981
    Assignee: Nippon Steel Corporation
    Inventors: Kenzo Iwayama, Osamu Tanaka