Patents by Inventor Kenzo Iwayama
Kenzo Iwayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 5394721Abstract: A method of producing permalloy cores comprising the steps of coating at least one surface of permalloy strip with a slurry consisting of water containing 1 to 5 percent by weight of magnesium hydroxide (Mg(OH).sub.2) powder and the addition of one or more selected from a binder, a thickening agent and a defoaming agent and drying said coating, slitting the permalloy strip thus covered with a coating that when dry is 0.1 to 50 .mu.m thick, more preferably 0.5 to 10 .mu.m thick, and contains not less than 50 percent by weight Mg(OH).sub.2, and more preferably not less than 80 percent by weight Mg(OH).sub.2, as the main constituent, to a final width, or first to an intermediate width if necessary, winding or punching the final width strip to obtain wound or laminated punched cores, and subjecting the core materials to magnetization annealing.Type: GrantFiled: November 9, 1993Date of Patent: March 7, 1995Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Tsunehiro Shimizu, Hidehiko Sumitomo, Kunihide Takashima, Akira Amemura, Osamu Tanaka
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Patent number: 5286315Abstract: The present invention relates to a process for preparing a metal sheet having an excellent rolling property, i.e., a rollable metal sheet, which process comprises the basic steps of: continuously feeding a molten metal on a cooling material having one or two cooling surfaces being transferred and renewed for quench solidification, to thereby prepare a thin cast sheet; impinging a small rigid body particle against the surface of the resultant thin cast sheet, to work the cast sheet; heat-annealing the worked sheet in such a manner that the worked region becomes a fine recrystallized grain layer; and subjecting the cast sheet to a cold or warm rolling, optionally after a removal of oxides present on the surface; and an optional step of heat-treating the rolled sheet for working. The process of the present invention is applicable to the production of various known rollable metal or alloy sheets, such as soft steel, stainless steel, silicon steel, nickel-iron, cobalt-iron, nickel, aluminum, and copper sheets.Type: GrantFiled: October 2, 1992Date of Patent: February 15, 1994Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Isao Iwanaga, Kenichi Miyazawa, Toshiaki Mizoguchi, Hidehiko Sumitomo
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Patent number: 5102477Abstract: A method of producing Fe-Ni system high permeability alloy comprising the steps of obtaining cast steel sheet 0.3 to 7 mm thick by direct casting of a steel melt containing 35 to 85% by weight of nickel with the balance of iron and unavoidable impurities, forcibly cooling the sheet from solidification to 1200.degree. C. at a cooling rate of at least 75.degree. C./s, and cold-rolling the sheet at a reduction ratio of at least 20%.Type: GrantFiled: September 10, 1991Date of Patent: April 7, 1992Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Tsunehiro Shimizu, Hidehiko Sumitomo
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Patent number: 5066343Abstract: Disclosed is a process for preparing a thin grain oriented electrical steel sheet having a final thickness of 0.05 to 0.25 mm from a silicon steel cast strip having a thickness of 0.2 to 5 mm and directly obtained from the molten steel by the synchronous continuous casting machine, in which the speed of movement of the strand relative to the inner wall surface of the casting mold is the same, and by which the traditional hot rolling process can be omitted, comprising 0.050 to 0.120% by weight of C, 2.8 to 4.0% by weight of Si and 0.05 to 0.25% by weight of Sn, wherein the starting silicon cast strip further comprises up to 0.035% by weight of S and 0.005 to 0.035% by weight of Se, with the proviso that the total amount of S and Se is in the range of 0.015 to 0.060% by weight, 0.050 to 0.090% by weight of Mn, with the proviso that the Mn content is in the range of {1.5.times.[content (% by weight) of S+content (% by weight) of Se]} to {4.5.times.Type: GrantFiled: May 7, 1990Date of Patent: November 19, 1991Assignee: Nippon Steel CorporationInventors: Shozaburo Nakashima, Kenzo Iwayama, Isao Iwanaga
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Patent number: 5051138Abstract: A method of producing a grain oriented electrical steel sheet having a high magnetic flux density comprises the steps of continuously rapid quench solidifying a molten steel essentially consisting of 0.03 to 0.10% of C, 2.5 to 4.5% of Si, 0.02 to 0.15% of Mn, 0.01 to 0.04% of Al acid soluble by weight and the remainder substantially Fe, to obtain a thin strip, subjecting the thin strip to cold rolling one or two or more stages, with an annealing therebetween, decarburization annealing, and finishing annealing wherein the content of S in the molten steel is 0.01% or less the content of N in the molten steel is 0.003% or less, and sulfide and nitride are contained in the annealing separator for the finishing annealing.Type: GrantFiled: March 29, 1990Date of Patent: September 24, 1991Assignee: Nippon Steel CorporationInventors: Isao Iwanaga, Kenzo Iwayama
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Patent number: 5049204Abstract: The present invention concerns a process for producing a grain-oriented electrical steel sheet by means of a rapid quench-solidification process, for example, a continuous casting by a twin roll strip caster. The feature of the present invention resides in quenching to solidify molten steels into a thin cast sheet of 0.7 to 3.0 mm thickness, at a cooling rate of greater than 50.degree. C./sec. in the central portion along the direction of thickness of the thin cast sheet, cooling the sheet at a cooling rate of greater than 10.degree. C./sec. in a temperature range between 1300.degree. to 900.degree. C. and then applying cold rolling for once or twice or more annealing the thin cast steel for a period between 30 seconds and 30 minutes in a temperature range between 950.degree. and 1,200.degree. C. and subsequently including intermediate annealing under a final cold rolling reduction rate of not less than 80%.Type: GrantFiled: March 29, 1990Date of Patent: September 17, 1991Assignee: Nippon Steel CorporationInventors: Isao Iwanaga, Kenzo Iwayama, Kenichi Miyazawa, Toshiaki Mizoguchi
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Patent number: 4888066Abstract: A method of producing grain-oriented electrical steel sheet with a very high magnetic flux density, is characterized by increasing the partial pressure of the N.sub.2 in the annealing atmosphere at the intermediate stage between the start and the finish of the secondary recrystallization, and by ensuring the temperature differential in the coil does not exceed 100.degree. C. during changes to the annealing atmosphere. In addition, the rate of temperature increase at the hottest part of the coil is kept to a maximum of 13.degree. C./hr at least part of the time the coolest part of the coil is between 850.degree. C. and 1100.degree. C.Type: GrantFiled: September 16, 1988Date of Patent: December 19, 1989Assignee: Nippon Steel CorporationInventors: Yasunari Yoshitomi, Kenzo Iwayama, Takeo Nagashima, Kenichi Yakashiro
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Patent number: 4824493Abstract: In the production of a grain-oriented electrical steel sheet by utilizing an AIN main inhibitor and at least twice cold-rolling with a heavy final reduction, improved magnetic properties are stably obtained by controlling the cooling speed (R) in the cooling process of a hot-rolled sheet annealing (R.gtoreq.5.degree.C./sec from 600.degree.-200.degree. C.) and by inter-pass aging (50.degree.-500.degree. C. for 1 minute or more) during the first cold-rolling.Type: GrantFiled: February 12, 1987Date of Patent: April 25, 1989Assignee: Nippon Steel CorporationInventors: Yasunari Yoshitomi, Kenzo Iwayama
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Patent number: 4692193Abstract: A thin-gauge (0.10-0.23 mm thick) grain-oriented electrical steel sheet is produced by a process characterized by a decarburization which is carried out after the hot-rolling and before the final cold-rolling, after which the known, decarburization annealing and finishing annealing are carried out. The steel composition is adjusted to induce the secondary recrystallization by the AlN inhibitor. The reduction at the final cold-rolling is determined to be high to obtain a high magnetic flux density but tends to instabilize the secondary recrystallization unless the inventive decarburization is carried out.Type: GrantFiled: October 25, 1985Date of Patent: September 8, 1987Assignee: Nippon Steel CorporationInventors: Yasunari Yoshitomi, Katsuro Kuroki, Kenzo Iwayama
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Patent number: 4595426Abstract: Extremely low watt-loss of W.sub.17/50 .ltoreq.0.88 w/kg is provided by the combination of extremely low carbon, silicon and nitrogen contents; a thin sheet thickness of 0.15 to 0.23 mm; a high magnetic flux density B.sub.10 .gtoreq.1.89 T; and copresence of coarse and fine (2 mm or less) grains, the distance (ND) between the fine grains controlled to 2.0 to 8.0 mm.Type: GrantFiled: March 7, 1985Date of Patent: June 17, 1986Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Yasunari Yoshitomi, Katsuro Kuroki
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Patent number: 4318758Abstract: A grain oriented magnetic steel sheet having excellent magnetic properties containing not more than 4.5% silicon, in which a <001> axis of individual grains coincides with a rolling direction of the steel sheet, a crystal plane parallel to the steel sheet surface is composed of a {h, k, o} plane which is rotated and dispersed about an axis in the rolling direction, and a tension ranging substantially from 350 to 1500 g/mm.sup.2 is given to the steel sheet in the rolling direction.Type: GrantFiled: December 13, 1979Date of Patent: March 9, 1982Assignee: Nippon Steel CorporationInventors: Katsuro Kuroki, Kenzo Iwayama, Takashi Sato
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Patent number: 4268326Abstract: An electrical silicon steel sheet composed of secondary or tertiary recrystallized grains oriented in one or two directions, is produced by a process comprising a decarburization annealing operation in an oxidation atmosphere in which a ratio of PH.sub.2 O/PH.sub.2 wherein PH.sub.2 O represents a partial pressure of water vapor in said oxidation atmosphere and PH.sub.2 represents a partial pressure of hydrogen in said oxidation atmosphere, is adjusted to a value of 0.15 or more in an initial stage of said decarburization annealing operation and, then, to a value smaller than that in said initial stage in a final stage of said decarburization annealing operation.Type: GrantFiled: June 11, 1979Date of Patent: May 19, 1981Assignee: Nippon Steel CorporationInventors: Kenzo Iwayama, Osamu Tanaka