Patents by Inventor Kenzou Maejima
Kenzou Maejima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20130324641Abstract: Provided is a method for manufacturing an electronic component by using a solder joining method for bonding a first electronic component having a metal electrode with a second electronic component having a solder electrode, the method comprising; (i) forming a resin layer containing a thermosetting resin on at least one of the solder joint surfaces of said first electronic component and said second electronic component; (ii) positioning said metal electrode of said first electronic component and said solder electrode of said second electronic component to face each other, heating said positioned electrodes and applying pressure, and thereby bringing said metal electrode and said solder electrode into contact; (iii) heating electronic components while applying pressure thereby fusion bonding said solder to said metal electrode; and (iv) heating said resin layer.Type: ApplicationFiled: August 8, 2013Publication date: December 5, 2013Applicant: Sumitomo Bakelite Co., Ltd.Inventors: Kenzou MAEJIMA, Satoru KATSURAYAMA, Toru MEURA
-
Patent number: 8597785Abstract: The present invention provides an adhesive tape comprising a flux-active compound having a carboxyl group and/or a phenolic hydroxyl group, a thermosetting resin and a film-forming resin. In the adhesive tape of the present invention, the thermosetting resin may be an epoxy resin and may contain a curing agent. The curing agent may be an imidazole compound and/or a phosphorous compound. The adhesive tape of the present invention can be used as an interlayer material for a circuit board and a multilayered flexible printed circuit board.Type: GrantFiled: September 28, 2007Date of Patent: December 3, 2013Assignee: Sumitomo Bakelite Co., Ltd.Inventors: Toshio Komiyatani, Takashi Hirano, Kenzou Maejima, Satoru Katsurayama, Tomoe Yamashiro
-
Patent number: 8531028Abstract: Provided is a method for manufacturing an electronic component by using a solder joining method for bonding a first electronic component having a metal electrode with a second electronic component having a solder electrode, the method comprising; (i) forming a resin layer containing a thermosetting resin on at least one of the solder joint surfaces of said first electronic component and said second electronic component; (ii) positioning said metal electrode of said first electronic component and said solder electrode of said second electronic component to face each other, heating said positioned electrodes and applying pressure, and thereby bringing said metal electrode and said solder electrode into contact; (iii) heating electronic components while applying pressure thereby fusion bonding said solder to said metal electrode; and (iv) heating said resin layer.Type: GrantFiled: July 9, 2010Date of Patent: September 10, 2013Assignee: Sumitomo Bakelite Co., Ltd.Inventors: Kenzou Maejima, Satoru Katsurayama, Toru Meura
-
Patent number: 8389328Abstract: Provided is a method of manufacturing an electronic device having a first electronic component having a first terminal and a second electronic component having a second terminal, wherein the first electric component is electrically connected to the second electronic component by connecting the first terminal to the second terminal with solder, the method including: providing a resin layer having a flux action between the first terminal and the second terminal to obtain a laminate including the first electronic component, the second electronic component, and the resin layer, wherein a solder is provided on the first terminal or the second terminal; soldering the first terminal and the second terminal; and curing the resin layer while pressing the laminate with a pressurized fluid.Type: GrantFiled: October 30, 2009Date of Patent: March 5, 2013Assignee: Sumitomo Bakelite Co., Ltd.Inventors: Toru Meura, Kenzou Maejima, Yoji Ishimura, Mina Nikaido
-
Publication number: 20120199988Abstract: Disclosed is a method of manufacturing an electronic device, that includes obtaining a stack of the first electronic component and the second electronic component, while placing a resin layer which contains a flux-active compound and a thermosetting resin, between the first terminals and the second terminals; bonding the first terminals and the second terminals with solder, by heating the stack at a temperature not lower than the melting point of solder layers on the first terminals, while pressurizing the stack using a fluid; and curing the resin layer. The duration from the point of time immediately after the start of heating of the stack, up to the point of time when the temperature of the stack reaches the melting point of the solder layers, is set to 5 seconds or longer, and 15 minutes or shorter.Type: ApplicationFiled: October 13, 2010Publication date: August 9, 2012Applicant: Sumitomo Bakelite Co., Ltd.Inventors: Toru Meura, Hiroki Nikaido, Kenzou Maejima, Yoji Ishimura, Kenji Yoshida
-
Publication number: 20120156502Abstract: Disclosed is an adhesive film in which the adhesive film contains a thermosetting resin (A), a curing agent (B), a compound having flux activity (C) and a film forming resin (D), the minimum melt viscosity of the adhesive film is 0.01 to 10,000 Pa·s, and the adhesive film satisfies the following formula (1) when the exothermic peak temperature of the adhesive film is defined as (a) and the 5% weight loss temperature by thermogravimetry of the adhesive film is defined as (b), (b)?(a)?100 degrees centigrade??(1).Type: ApplicationFiled: September 9, 2010Publication date: June 21, 2012Applicant: Sumitomo Bakelite Co., Ltd.Inventors: Kenzou Maejima, Satoru Katsurayama
-
Publication number: 20120118939Abstract: The process for manufacturing the semiconductor device and the apparatus, which achieve stable production of semiconductor devices with improved connection reliability, is presented. First terminals of circuit boards 1 are arranged to face the corresponding bumps of semiconductor chips 2, respectively, and the resin layer 3 is disposed between the respective first terminals and the respective bumps to form laminates, and the laminates are simultaneously compressed from a direction of lamination, while heating a plurality of laminates. In such case, the diaphragm 54 disposed in a heating furnace 51 is abutted against a plurality of laminates or a member 531 to elastically deform the members while a plurality of laminates is heated in the heating furnace 51, so that laminates are simultaneously compressed from a direction of lamination, while heating thereof in a vacuum.Type: ApplicationFiled: November 14, 2011Publication date: May 17, 2012Applicants: SUMITOMO BAKELITE CO., LTD., ELPIDA MEMORY, INC.Inventors: Keiyo KUSANAGI, Koichi HATAKEYAMA, Mitsuhisa WATANABE, Yusuke NAKANOYA, Hidenori MATSUSHITA, Toru MEURA, Kenzou MAEJIMA, Hiroki NIKAIDO, Mina NIKAIDO
-
Publication number: 20120061820Abstract: Provided is a method for manufacturing an electronic component by using a solder joining method for bonding a first electronic component having a metal electrode with a second electronic component having a solder electrode, the method comprising; (i) forming a resin layer containing a thermosetting resin on at least one of the solder joint surfaces of said first electronic component and said second electronic component; (ii) positioning said metal electrode of said first electronic component and said solder electrode of said second electronic component to face each other, heating said positioned electrodes and applying pressure, and thereby bringing said metal electrode and said solder electrode into contact; (iii) heating electronic components while applying pressure thereby fusion bonding said solder to said metal electrode; and (iv) heating said resin layer.Type: ApplicationFiled: July 9, 2010Publication date: March 15, 2012Inventors: Kenzou Maejima, Satoru Katsurayama, Toru Meura
-
Publication number: 20110262697Abstract: A flexible substrate 10 of the present invention is the flexible substrate comprising a first resin film 1 having flux activity and a second resin film 2 different from the first resin film 1 laminated to said first resin film. The flexible substrate 10 is characterized in that the flexible substrate 10 is used by having a plurality of electronic components mounted on the surface of the first resin film 1, and thereafter having the respective electronic components and the flexible substrate 10 bonded at one time. The gel time of the first resin film 1 at 230° C. is 100 seconds or more and 600 seconds or less.Type: ApplicationFiled: December 22, 2009Publication date: October 27, 2011Inventors: Satoru Katsurayama, Kenzou Maejima, Tomoe Fujii
-
Publication number: 20110221075Abstract: Provided is a method of manufacturing an electronic device comprising a first electronic component having a first terminal and a second electronic component having a second terminal, wherein said first electric component is electrically connected to said second electronic component by connecting said first terminal to said second terminal with solder, the method comprising, providing a resin layer having a flux action between said first terminal and said second terminal to obtain a laminate including said first electronic component, said second electronic component, and said resin layer, wherein a solder is provided on said first terminal or said second terminal; soldering said first terminal and said second terminal; and curing said resin layer while pressing said laminate with a pressurized fluid.Type: ApplicationFiled: October 30, 2009Publication date: September 15, 2011Applicant: SUMITOMO BAKELITE CO., LTD.Inventors: Toru Meura, Hiroki Nikaido, Mina Nikaido, Kenzou Maejima, Yoji Ishimura
-
Publication number: 20100203307Abstract: Disclosed is an adhesive tape containing a flux activation compound having a carboxyl group and/or a phenolic hydroxyl group, a thermosetting resin and a film-forming resin. In this adhesive tape, the thermosetting resin may be an epoxy resin, and may contain a curing agent. The curing agent may be an imidazole compound and/or a phosphorus compound. This adhesive tape can be used as an interlayer material for circuit boards or multilayer flexible printed wiring boards.Type: ApplicationFiled: September 28, 2007Publication date: August 12, 2010Applicant: Sumitomo Bakelite Co., Ltd.Inventors: Toshio Komiyatani, Takashi Hirano, Kenzou Maejima, Satoru Katsurayama, Tomoe Yamashiro