Patents by Inventor Kerry M. Klingler

Kerry M. Klingler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10655911
    Abstract: A method of liquefying natural gas. The method comprises cooling a gaseous natural gas process stream with a refrigerant flowing in a path isolated from the natural gas process stream. The refrigerant may differ in composition from a composition of the natural gas process stream, and the refrigerant composition may be selected to enhance efficiency of the refrigerant path with regard to a specific composition of the natural gas process stream. The refrigeration path may be operated at pressures, temperatures and flow rates differing from those of the natural gas process stream. Other methods of liquefying natural gas are described. A natural gas liquefaction plant is also described.
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: May 19, 2020
    Assignee: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Terry D. Turner, Bruce M. Wilding, Michael G. McKellar, Dennis N. Bingham, Kerry M. Klingler
  • Patent number: 9216401
    Abstract: Reactors for carrying out a chemical reaction, as well as related components, systems and methods are provided. In accordance with one embodiment, a reactor is provided that includes a furnace and a crucible positioned for heating by the furnace. A downtube is disposed at least partially within the interior crucible along an axis. At least one structure is coupled with the downtube and extends substantially across the cross-sectional area of the interior volume taken in a direction substantially perpendicular to the axis. A plurality of holes is formed in the structure enabling fluid flow therethrough. The structure coupled with the downtube may include a lower body portion and an upper body portion coupled with the lower body portion, wherein the plurality of holes is formed in the lower body portion adjacent to, and radially outward from, a periphery of the upper body portion.
    Type: Grant
    Filed: July 21, 2011
    Date of Patent: December 22, 2015
    Assignee: Battelle Energy Alliance LLC
    Inventors: Terry D. Turner, Dennis N. Bingham, Bradley C. Benefiel, Kerry M. Klingler, Bruce M. Wilding
  • Publication number: 20150307792
    Abstract: A method for producing fuel gases includes the steps of: providing a pool of molten sodium carbonate and sodium hydroxide salts within a reactor; introducing water, in the form of steam, and at least one solid carbonaceous material into the pool of molten salts; reacting the water, the carbonaceous material and the molten salts at a pressure less than 13.89 MPa and at temperatures below 929° C. to produce an output stream containing methane, hydrogen, carbon monoxide and carbon dioxide. The carbonaceous material can be refuse-derived materials, sewer solids, coal and shredded discarded tires.
    Type: Application
    Filed: April 27, 2015
    Publication date: October 29, 2015
    Inventors: Dennis N. Bingham, Kerry M. Klingler
  • Patent number: 9114984
    Abstract: In one embodiment, a system for upgrading a hydrocarbon material may include a black wax upgrade subsystem and a molten salt gasification (MSG) subsystem. The black wax upgrade subsystem and the MSG subsystem may be located within a common pressure boundary, such as within a pressure vessel. Gaseous materials produced by the MSG subsystem may be used in the process carried out within the black wax upgrade subsystem. For example, hydrogen may pass through a gaseous transfer interface to interact with black wax feed material to hydrogenate such material during a cracking process. In one embodiment, the gaseous transfer interface may include one or more openings in a tube or conduit which is carrying the black wax material. A pressure differential may control the flow of hydrogen within the tube or conduit. Related methods are also disclosed.
    Type: Grant
    Filed: June 25, 2012
    Date of Patent: August 25, 2015
    Assignee: Battelle Energy Alliance LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Joseph D. Smith, Terry D. Turner, Bruce M. Wilding
  • Patent number: 9011725
    Abstract: The production of gasses and, more particularly, to systems and methods for the production of syngas and fuel gasses including the production of hydrogen are set forth. In one embodiment system and method includes a reactor having a molten pool of a material comprising sodium carbonate. A supply of conditioned water is in communication with the reactor. A supply of carbon containing material is also in communication with the reactor. In one particular embodiment, the carbon containing material may include vacuum residuum (VR). The water and VR may be kept at desired temperatures and pressures compatible with the process that is to take place in the reactor. When introduced into the reactor, the water, the VR and the molten pool may be homogenously mixed in an environment in which chemical reactions take place including the production of hydrogen and other gasses.
    Type: Grant
    Filed: February 6, 2014
    Date of Patent: April 21, 2015
    Assignee: Battelle Energy Alliance LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding, Bradley C. Benefiel
  • Publication number: 20140150342
    Abstract: The production of gasses and, more particularly, to systems and methods for the production of syngas and fuel gasses including the production of hydrogen are set forth. In one embodiment system and method includes a reactor having a molten pool of a material comprising sodium carbonate. A supply of conditioned water is in communication with the reactor. A supply of carbon containing material is also in communication with the reactor. In one particular embodiment, the carbon containing material may include vacuum residuum (VR). The water and VR may be kept at desired temperatures and pressures compatible with the process that is to take place in the reactor. When introduced into the reactor, the water, the VR and the molten pool may be homogenously mixed in an environment in which chemical reactions take place including the production of hydrogen and other gasses.
    Type: Application
    Filed: February 6, 2014
    Publication date: June 5, 2014
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding, Bradley C. Benefiel
  • Publication number: 20130340475
    Abstract: A method of liquefying natural gas. The method comprises cooling a gaseous natural gas process stream with a refrigerant flowing in a path isolated from the natural gas process stream. The refrigerant may differ in composition from a composition of the natural gas process stream, and the refrigerant composition may be selected to enhance efficiency of the refrigerant path with regard to a specific composition of the natural gas process stream. The refrigeration path may be operated at pressures, temperatures and flow rates differing from those of the natural gas process stream. Other methods of liquefying natural gas are described. A natural gas liquefaction plant is also described.
    Type: Application
    Filed: June 20, 2012
    Publication date: December 26, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Terry D. Turner, Bruce M. Wilding, Michael G. McKellar, Dennis N. Bingham, Kerry M. Klingler
  • Publication number: 20130341244
    Abstract: In one embodiment, a system for upgrading a hydrocarbon material may include a black wax upgrade subsystem and a molten salt gasification (MSG) subsystem. The black wax upgrade subsystem and the MSG subsystem may be located within a common pressure boundary, such as within a pressure vessel. Gaseous materials produced by the MSG subsystem may be used in the process carried out within the black wax upgrade subsystem. For example, hydrogen may pass through a gaseous transfer interface to interact with black wax feed material to hydrogenate such material during a cracking process. In one embodiment, the gaseous transfer interface may include one or more openings in a tube or conduit which is carrying the black wax material. A pressure differential may control the flow of hydrogen within the tube or conduit. Related methods are also disclosed.
    Type: Application
    Filed: June 25, 2012
    Publication date: December 26, 2013
    Applicant: Battelle Energy Alliance, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Joseph D. Smith, Terry D. Turner, Bruce M. Wilding
  • Patent number: 8574327
    Abstract: A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.
    Type: Grant
    Filed: October 16, 2012
    Date of Patent: November 5, 2013
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding
  • Patent number: 8444846
    Abstract: A method of producing hydrogen from sodium hydroxide and water is disclosed. The method comprises separating sodium from a first aqueous sodium hydroxide stream in a sodium ion separator, feeding the sodium produced in the sodium ion separator to a sodium reactor, reacting the sodium in the sodium reactor with water, and producing a second aqueous sodium hydroxide stream and hydrogen. The method may also comprise reusing the second aqueous sodium hydroxide stream by combining the second aqueous sodium hydroxide stream with the first aqueous sodium hydroxide stream. A system of producing hydrogen is also disclosed.
    Type: Grant
    Filed: December 7, 2009
    Date of Patent: May 21, 2013
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding, Lyman Frost
  • Publication number: 20130020236
    Abstract: Reactors for carrying out a chemical reaction, as well as related components, systems and methods are provided. In accordance with one embodiment, a reactor is provided that includes a furnace and a crucible positioned for heating by the furnace. A downtube is disposed at least partially within the interior crucible along an axis. At least one structure is coupled with the downtube and extends substantially across the cross-sectional area of the interior volume taken in a direction substantially perpendicular to the axis. A plurality of holes is formed in the structure enabling fluid flow therethrough. The structure coupled with the downtube may include a lower body portion and an upper body portion coupled with the lower body portion, wherein the plurality of holes is formed in the lower body portion adjacent to, and radially outward from, a periphery of the upper body portion.
    Type: Application
    Filed: July 21, 2011
    Publication date: January 24, 2013
    Applicant: Battelle Energy Alliance, LLC
    Inventors: Terry D. Turner, Dennis N. Bingham, Bradley C. Benefiel, Kerry M. Klingler, Bruce M. Wilding
  • Publication number: 20130020232
    Abstract: Reactors for carrying out a chemical reaction, as well as related components, systems and methods are provided. In accordance with one embodiment, a reactor is provided that includes a furnace and a crucible positioned for heating by the furnace. The crucible may contain a molten salt bath. A downtube is disposed at least partially within the interior crucible along an axis. The downtube includes a conduit having a first end in communication with a carbon source and an outlet at a second end of the conduit for introducing the carbon material into the crucible. At least one opening is formed in the conduit between the first end and the second end to enable circulation of reaction components contained within the crucible through the conduit. An oxidizing material may be introduced through a bottom portion of the crucible in the form of gas bubbles to react with the other materials.
    Type: Application
    Filed: July 21, 2011
    Publication date: January 24, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Terry D. Turner, Bradley C. Benefiel, Dennis N. Bingham, Kerry M. Klingler, Bruce M. Wilding
  • Publication number: 20130020538
    Abstract: The production of gasses and, more particularly, to systems and methods for the production of syngas and fuel gasses including the production of hydrogen are set forth. In one embodiment system and method includes a reactor having a molten pool of a material comprising sodium carbonate. A supply of conditioned water is in communication with the reactor. A supply of carbon containing material is also in communication with the reactor. In one particular embodiment, the carbon containing material may include vacuum residuum (VR). The water and VR may be kept at desired temperatures and pressures compatible with the process that is to take place in the reactor. When introduced into the reactor, the water, the VR and the molten pool may be homogenously mixed in an environment in which chemical reactions take place including the production of hydrogen and other gasses.
    Type: Application
    Filed: July 21, 2011
    Publication date: January 24, 2013
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding, Bradley C. Benefiel
  • Patent number: 8309049
    Abstract: A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.
    Type: Grant
    Filed: October 19, 2009
    Date of Patent: November 13, 2012
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding
  • Patent number: 8122780
    Abstract: An Explosion Proof Vehicle (EPV) having an interior substantially filled with an inert fluid creating an interior pressure greater than the exterior pressure. One or more flexible tubes provide the inert fluid and one or more electrical conductors from a control system to the vehicle. The vehicle is preferably used in subsurface tank inspection, whereby the vehicle is submerged in a volatile fluid.
    Type: Grant
    Filed: March 20, 2008
    Date of Patent: February 28, 2012
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: William T. Zollinger, Kerry M. Klingler, Scott G. Bauer
  • Publication number: 20110135565
    Abstract: A method of producing hydrogen from sodium hydroxide and water is disclosed. The method comprises separating sodium from a first aqueous sodium hydroxide stream in a sodium ion separator, feeding the sodium produced in the sodium ion separator to a sodium reactor, reacting the sodium in the sodium reactor with water, and producing a second aqueous sodium hydroxide stream and hydrogen. The method may also comprise reusing the second aqueous sodium hydroxide stream by combining the second aqueous sodium hydroxide stream with the first aqueous sodium hydroxide stream. A system of producing hydrogen is also disclosed.
    Type: Application
    Filed: December 7, 2009
    Publication date: June 9, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding, Lyman Frost
  • Publication number: 20110089377
    Abstract: A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.
    Type: Application
    Filed: October 19, 2009
    Publication date: April 21, 2011
    Applicant: BATTELLE ENERGY ALLIANCE, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Terry D. Turner, Bruce M. Wilding
  • Patent number: 7665328
    Abstract: A method for rendering a contaminated biomass inert includes providing a first composition, providing a second composition, reacting the first and second compositions together to form an alkaline hydroxide, providing a contaminated biomass feedstock and reacting the alkaline hydroxide with the contaminated biomass feedstock to render the contaminated biomass feedstock inert and further producing hydrogen gas, and a byproduct that includes the first composition.
    Type: Grant
    Filed: June 19, 2006
    Date of Patent: February 23, 2010
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Dennis N. Bingham, Kerry M. Klingler, Bruce M. Wilding
  • Publication number: 20090145167
    Abstract: Methods, apparatuses and systems for processing fluid streams having multiple constituents are provided including embodiments utilizing ascending temperature separation processes as well as combined ascending and descending temperature separation processes. For example, in one embodiment, a mixed gas stream may be processed by flowing the stream through multiple heat exchangers, expanding the stream, and then separating the stream into a liquid portion and a vapor portion. The vapor portion, having an increased or decreased concentration of an identified constituent may then pass through the heat exchangers again in reverse order and collected. The liquid portion may then be subjected to further, sequential separation acts which each take place at increasing temperatures. In another embodiment, numerous, sequential separation acts take place in, for example, at decreasing temperatures and, subsequently, at increasing temperatures.
    Type: Application
    Filed: December 6, 2007
    Publication date: June 11, 2009
    Applicant: Battelle Energy Alliance, LLC
    Inventors: Terry D. Turner, Bruce M. Wilding, Dennis N. Bingham, Michael G. McKellar, Kerry M. Klingler
  • Patent number: 7294323
    Abstract: A method of producing a chemical hydride is described and which includes selecting a composition having chemical bonds and which is capable of forming a chemical hydride; providing a source of a hydrocarbon; and reacting the composition with the source of the hydrocarbon to generate a chemical hydride.
    Type: Grant
    Filed: February 13, 2004
    Date of Patent: November 13, 2007
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Kerry M. Klingler, William T. Zollinger, Bruce M. Wilding, Dennis N. Bingham, Kraig M. Wendt