Abstract: A highly reliable industrial control system is produced using a network running a standard serial protocol. A safety protocol is embedded within the standard serial protocol by adding to special error detecting data redundant with the protocol of the standard serial network. In addition an overarching protocol involving timing of messages is imposed to provide the necessary level of reliability in the standard serial network. This approach allows the safety protocol to be used with a wide variety of commercially available serial communication standards without modification of the media or the specialized integrated circuits used for that communication. Safety protocol may be implemented in an additional level for integrated circuits or through firmware changes in programmable aspects of the industrial controller components.

Abstract: A highly reliable industrial control system provides for the processing of redundant control signals on as little as a single serial network without overloading the network by preprocessing input signals for coincidence and sending only the coincidence signal either periodically or on a change of state. Further compression of sent data is realized by extracting a reduced subset of transmission states from the input signals and transmitting only the transmission states.

Abstract: A highly reliable industrial control system is produced such as may use a standard network for configuration by symmetrically transmitting configuration data to intercommunicating controller components. The configuration data provides a unique identification to each component to reduce the possibility of misdirected messages and provides the protocols to be used by the components reducing the chance of garbled messages. The two components trade configuration data prior to communicating to ensure that they have the correct party.

Abstract: A highly reliable industrial control system is produced by opening multiple connections on a connected messaging network running a standard serial protocol. The two connections are used to transmit redundant data and include a reply message to the message producer. Errors in the messages or media failure may be detected using standard error detection codes, retry counters and deadman timers. Comparison of the data of the two messages can reveal other types of failure not apparent by these former techniques.