Abstract: A motor assembly for a submersible pump which includes capability of detecting or monitoring one or more operating parameters for the motor, including temperature, pressure and strain.

Abstract: Vibration of an electric submersible pump assembly is monitored to produce a vibration spectrum. The vibration spectrum is compared to a known vibration signature for a pump condition that precedes gas lock. The pump condition is at least one of an impeller rotating stall condition, a diffuser stall condition, a pre-surge condition, and percentage of free gas within the wellbore fluid. Operation of the pump is then adjusted in response to the similarity of the vibration spectrum to the vibration signature for the pump condition to prevent impending gas lock.

Abstract: An electrical submersible pumping system (ESP) for use in a wellbore has electrical lines that include a power cable that extends into the wellbore for energizing a motor in the ESP, and windings in the motor. The lines are insulated with an inner layer that incorporates a carbon nano-material and an outer layer of polyether ether ketone (PEEK) and/or a polyimide. The carbon nano-material is made up of nanotubes or nanosheets.

Abstract: A submersible well pump assembly include a rotary pump driven by an electrical motor. A seal section operably connects between the motor and the pump for reducing a pressure differential between motor oil in the motor and well fluid surrounding the pump assembly. The pump assembly contains a sealed fluid. A sensor mounted to the well pump assembly detects contamination of the sealed fluid by well fluid encroaching into contact with the sealed fluid. The sensor may be mounted in the motor or the seal section to detect well fluid contamination of motor oil. The sensor may be mounted in a secondary pump that has that has temporary barriers to block the entry of well fluid into a buffer fluid contained in the secondary pump while the secondary pump is in a storage condition within a well.

Abstract: Devices and methods for detecting operational parameters associated with a gas separator used in an electric submersible pump in a wellbore. A fiber optic sensing arrangement is used to detect the operational parameter and includes a fiber optic signal processor and an optic fiber that is associated with the gas separator to provide a signal indicative of the parameter to the signal processor.

Abstract: A system for monitoring operating parameters for the pump section of an electrical submersible pump. The system includes an optic fiber associated with the pump section of an electrical submersible pump and having a sensor to detect at least one operating parameter within the pump section. The system also includes a signal analyzer operably associated with the optic fiber to receive an optical signal representative of the detected operating parameter.

Abstract: A system for monitoring operating parameters for the pump section of an electrical submersible pump. The system includes an optic fiber associated with the pump section of an electrical submersible pump and having a sensor to detect at least one operating parameter within the pump section. The system also includes a signal analyzer operably associated with the optic fiber to receive an optical signal representative of the detected operating parameter.

Abstract: Pump apparatus, systems and methods of making and using same are disclosed. One inventive system includes a coupling member, a first shaft and a second shaft, the coupling member connecting the first shaft with the second shaft, the coupling member defining a first axial chamber accepting the first shaft, and a second axial chamber accepting the second shaft, the chambers separated by a coupling plate, the chambers including torsional motion transmitting elements and axial motion securing elements in the first and second axial chambers for axially securing the shafts in the coupling member. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims.

Abstract: A system for monitoring operating parameters for the pump section of an electrical submersible pump. The system includes an optic fiber associated with the pump section of an electrical submersible pump and having a sensor to detect at least one operating parameter within the pump section. The system also includes a signal analyzer operably associated with the optic fiber to receive an optical signal representative of the detected operating parameter.

Abstract: A latching mechanism for selectively disengaging an upper pump from a motor in an ESP. The latching mechanism comprises barbs formed on an upper end of an upper shaft that are engaged by a tool to lift the upper shaft until a lower end of the upper shaft disengages from an upper end of a motor shaft. When the upper pump is disengaged from the motor shaft, only a lower pump is driven by the motor and flow of well fluid is circulated past the disengaged upper pump via a bypass line. The upper pump shaft may reengage the motor shaft if additional lift is required.

Abstract: A submersible electric motor has feature to enhance thermal conductivity from the motor interior to the exterior. The motor has a cylindrical housing and a stator rigidly mounted within housing. A rotatable rotor is located within the stator. A gap formed between the stator's outer diameter and the inner wall of the housing is filled with a high thermal conductivity material to improve heat transfer from the motor. The remaining portion of the housing may be filled with a dielectric lubricant that has lesser thermal conductivity than the high thermal conductivity material.

Abstract: Systems, program product, and methods for monitoring linearity of a down-hole pumping system assembly during deployment within a bore of a casing of a well positioned to extract hydrocarbons from a subterranean reservoir and selecting an optimal operational position for the down-hole pumping system assembly within the bore of the casing, are provided. Various embodiments of the systems allow an operator to ensure that a motor and pump of a down-hole pumping system assembly are installed in an optimal position in a well by ensuring alignment across the pump stages casing and motor casing. The alignment and linearity of the pump and motor can be crucial to run life of the pump and/or motor.

Abstract: An improved oil composition is disclosed. The oil composition includes a base oil comprising a hydrocarbon, the base oil having a base thermal conductivity. The oil composition also includes a first additive comprising a plurality of derivatized first additive nanoparticles dispersed within the base oil to form a modified oil having a modified thermal conductivity, wherein the modified thermal conductivity is greater than the base thermal conductivity. Alternately, an improved oil composition includes a base oil comprising a hydrocarbon and a first additive comprising a plurality of derivatized first additive nanoparticles dispersed within the base oil to form a modified oil comprising a stabilized suspension of the derivatized first additive nanoparticles in the base oil.

Abstract: Vibration of an electric submersible pump assembly is monitored to produce a vibration spectrum. The vibration spectrum is compared to a known vibration signature for a pump condition that precedes gas lock. The pump condition is at least one of an impeller rotating stall condition, a diffuser stall condition, a pre-surge condition, and percentage of free gas within the wellbore fluid. Operation of the pump is then adjusted in response to the similarity of the vibration spectrum to the vibration signature for the pump condition to prevent impending gas lock.

Abstract: An electric submersible motor is provided that includes a plurality of rotors and bearings mounted on a shaft, and a stator external to said rotors. A running clearance is located between an inner diameter of the stator and external diameter of the rotors, and includes a lubricating oil that includes a base hydrocarbon oil and a plurality of nanoparticles. Also provided is an improved lubricant oil and method of preparation thereof are provided. The lubricant oil includes a hydrocarbon containing base oil and a plurality of nanoparticles. The nanoparticles may be present in an amount up to 30% by volume.

Abstract: A centrifugal pump has alternating impellers and diffusers. One or more vent holes extend through one or more vanes of one or more diffusers. In an upthrust condition, high pressure production fluid from an upper impeller is able to pass through the one or more vent holes, and thereby exert force on the preceding impeller. The force exerted on the preceding impeller offsets the upthrust force acting against the preceding impeller.

Abstract: A latching mechanism for selectively disengaging an upper pump from a motor in an ESP. The latching mechanism comprises barbs formed on an upper end of an upper shaft that are engaged by a tool to lift the upper shaft until a lower end of the upper shaft disengages from an upper end of a motor shaft. When the upper pump is disengaged from the motor shaft, only a lower pump is driven by the motor and flow of well fluid is circulated past the disengaged upper pump via a bypass line. The upper pump shaft may reengage the motor shaft if additional lift is required.

Abstract: A submersible pumping system for use downhole, wherein the system includes a pump, an inlet section for receiving fluid, a pump motor, and a viscometer. Pumping system operating parameters are adjusted based on wellbore fluid viscosity measured by the viscometer. The viscometer can be disposed deep in the wellbore, adjacent the pump, seal, motor, at the pump intake or anywhere on the pumping system. The viscometer may be connected to a control system for controlling the pumping system in response to viscosity measurement and may include a sonic viscometer. A method of operating a downhole submersible pumping system is included that measures fluid viscosity in the wellbore during production operations. Pumping parameters can be adjusted based on the measured viscosity.

Abstract: Pump apparatus, systems and methods of making and using same are disclosed. One inventive system includes a coupling member, a first shaft and a second shaft, the coupling member connecting the first shaft with the second shaft, the coupling member defining a first axial chamber accepting the first shaft, and a second axial chamber accepting the second shaft, the chambers separated by a coupling plate, the chambers including torsional motion transmitting elements and axial motion securing elements in the first and second axial chambers for axially securing the shafts in the coupling member. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims.

Abstract: Pump apparatus, systems and methods of making and using same are disclosed. One inventive system includes a coupling member, a first shaft and a second shaft, the coupling member connecting the first shaft with the second shaft, the coupling member defining a first axial chamber accepting the first shaft, and a second axial chamber accepting the second shaft, the chambers separated by a coupling plate, the chambers including torsional motion transmitting elements and axial motion securing elements in the first and second axial chambers for axially securing the shafts in the coupling member. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).