Abstract: A release mechanism for use in setting a downhole tool comprises two connectors releasably connected to one other. One of the connectors includes a material having a coefficient of thermal expansion that is different from a material included in the second connector. The difference in the coefficients of thermal expansion causes one of the connectors to expand greater than the other connector when heat is applied to one or both of the connectors. As a result of the greater expansion of one of the connectors, the connectors release from each other. Upon release, an actuator within the downhole tool is permitted to move and cause actuation or setting of the downhole tool.

Abstract: A setting assembly for a packer seal features a series of peripherally mounted rod pistons that abut the seal to be set by advancing the seal relative to a tapered surface. When parts of the seal engage an inner tubular wall before other parts of the seal the continuation of application of hydraulic pressure to the pistons moves parts of the seal that have yet to make contact with the tubular wall further relative to the ramp so that plastic deformation of the seal assembly can occur to allow portions thereof to move radially further outwardly to seal in the region where the radius of the tubular is enlarged. When hydraulic pressure is applied to the pistons in an opposite direction a lock mechanism is defeated and the c-ring or scroll reverts to a smaller shape optionally aided by a garter spring so that the packer can be selectively retrieved.

Abstract: A tubular string is advanced with a bottom hole assembly as the hole is drilled and reamed in a desired direction with the aid of directional drilling equipment adjacent the bit. When the advanced tubular forms the desired lap to the existing tubular, the assembly can be configured to cement the tubular and expansion can then be accomplished to fill the annular space and enhance the cement bonding. The expansion equipment can create a bottom bell on the expanded tubular and expand the top end into a bell of the existing tubular so that a monobore is created as the process is repeated with each added string. Numerous variations are contemplated for each single trip including but not limited to the direction of expansion, whether cementing or expansion occurs first, reforming folded tubing in the hole as well as the nature of the expansion tool and pressure control when drilling.

Abstract: Disclosed herein is a downhole actuator. The actuator includes, a discontinuous tubular being configured to restrict longitudinal expansion while longitudinally contracting in response to radial expansion.

Abstract: A subterranean tool that is self contained for actuation can be run into a desired location on an automatic set mode controlled by a timer. If a problem develops in getting the tool to the desired location in time a magnetic field created by permanent or electro-magnets can be brought to bear on the tool to stop the timer before the tool actuates. Once the tool is subsequently positioned at the desired location another magnetic field can be brought to bear near the tool to set it. Alternatively, the tool can be run to the desired location without activation with the timer and then the magnetic field can be brought to the tool to set it. The magnetic field can be lowered to the tool with wireline or can be dropped or pumped past the tool to actuate the tool. Optionally the field can be generated from within an object that ultimately lands on a seat to provide a backup way to set the tool using tubing pressure.

Abstract: An additional string is run through an existing string using a running string. With the strings overlapping an upper inflatable secures them together leaving gaps. The upper inflatable creates an upper expanded zone where the swage assembly is then built. The swage assembly has a seal and upon pressure being applied between the upper inflatable and the seal the swage assembly releases the running string and is pushed to expand the additional string until tagging a cement shoe. The running string is rejoined to the swage assembly and after cementing a lower inflatable is deployed to make a bell and to set an external packer if used. If there is an external packer the shoe releases and on the way out of the hole the upper inflatable sets a seal in the lap.

Abstract: An actuator and method for setting a subterranean tool uses an externally mounted actuator on a tubular string that is operably engaged to the tool to be actuated. At the desired location for actuation a signal is given to a valve assembly. The opening of the valve releases the pressurized compressible fluid against a floating piston. The piston drives viscous fluid ahead of itself through the now open valve that in turn drives an actuating piston whose movement sets the tool. The triggering mechanism to open the valve can be a variety of methods including an acoustic signal, a vibration signal, a change in magnetic field, or elastic deformation of the tubular wall adjacent the valve assembly.

Abstract: An actuator and method for setting a subterranean tool uses an externally mounted actuator on a tubular string that is operably engaged to the tool to be actuated. At the desired location for actuation a signal is given to a valve assembly. The opening of the valve releases the pressurized compressible fluid against a floating piston. The piston drives viscous fluid ahead of itself through the now open valve that in turn drives an actuating piston whose movement sets the tool. The triggering mechanism to open the valve can be a variety of methods including an acoustic signal, a vibration signal, a change in magnetic field, or elastic deformation of the tubular wall adjacent the valve assembly.

Abstract: A monobore wellbore apparatus and method of construction. The apparatus includes a series of overlapping expandable liner sections. The overlapping liner sections may be expanded and pressed to provide no gaps along the length of the liner system. The liner sections may include centralizers and/or circumferential seals that provide sealing functions and spaces between the overlapping liner sections. The liner sections may be lined with a suitable sealing material, including an epoxy or may be filled with cement or another desired materials.

Abstract: A self energizing structure can function as a centralizer or as a seal when allowed to spring out after a retainer is moved away from an overlying position for run in to protect the structure. Segments extend from a common base ring and are radially offset during run in. Alternating segments have landing surfaces on opposed ends such that on release of the structure the intervening segments land on such surfaces to form a cohesive single layer with all segments circumferentially aligned and against a surrounding tubular or the borehole wall. The structure is held retracted with a bi-directionally movable sleeve operable in a variety of ways from the surface. Internally the sleeve has splines to push the segments with the landing surfaces back so that the structure can collapse back into the sleeve for removal. Structures can be stacked and used as centralizers with alternating segments removed.

Abstract: The seal has a base ring that expands with the underlying supporting tubular. Extending from the base ring is a pleated structure with segments folded over each other so that the run in shape is small and up against the supporting tubular for run in. The pleated segments can have internal stiffeners that also add a bias radially outwardly when the structure is freed to move in that direction. A retaining band keeps the assembly retracted until tubular expansion defeats the band to allow the unitary structure to move out radially to the wellbore or surrounding tubular. The pleated portion unfolds and spans outwardly from the base ring to retain pressure differential in one direction while allowing fluid flow in the opposite direction. The assembly can be attached to a swage device so that pressure from above can drive one or more swage members to expand a tubular.

Abstract: A release mechanism for use in setting a downhole tool comprises two connectors releasably connected to one other. One of the connectors includes a material having a coefficient of thermal expansion that is different from a material included in the second connector. The difference in the coefficients of thermal expansion causes one of the connectors to expand greater than the other connector when heat is applied to one or both of the connectors. As a result of the greater expansion of one of the connectors, the connectors release from each other. Upon release, an actuator within the downhole tool is permitted to move and cause actuation or setting of the downhole tool.

Abstract: A tubular string is advanced with a bottom hole assembly as the hole is drilled and reamed in a desired direction with the aid of directional drilling equipment adjacent the bit. When the advanced tubular forms the desired lap to the existing tubular, the assembly can be configured to cement the tubular and expansion can then be accomplished to fill the annular space and enhance the cement bonding. The expansion equipment can create a bottom bell on the expanded tubular and expand the top end into a bell of the existing tubular so that a monobore is created as the process is repeated with each added string. Numerous variations are contemplated for each single trip including but not limited to the direction of expansion, whether cementing or expansion occurs first, reforming folded tubing in the hole as well as the nature of the expansion tool and pressure control when drilling.

Abstract: The tubular string to be expanded is run in on a running string. The swage assembly has a seal from the running string to the existing tubular and the top of the tubular string to be expanded also has a similar seal against the exiting tubular. Annulus pressure around the running string drives the swage assembly to support the expanded tubular to the exiting tubular and to continue expansion to the end of the tubular. Cementing then takes place followed by reconfiguring the swage assembly to engage the liner hanger seal with the result being a monobore connection in a single trip including the cementing.

Abstract: Methods for forming a wellbore may include placing an upper section of inside a lower section of a parent liner; positioning an upper sealing member and a lower sealing member in the wellbore to form a pressure chamber, and expanding the second liner using the pressure chamber. The sealing members move axially relative to one another and the second liner has an inner bore that is hydraulically isolated from the pressure chamber. A related apparatus may include upper and lower sealing members that cooperate to form a pressure chamber that is hydraulically isolated from an inner bore of the second liner. A work string may include the sealing members, a connector that extends through the pressure chamber and the second liner; and an expander. The expander expands the second liner in response to the axial separation of the sealing members.

Abstract: A string to be expanded is run in with a running string that supports a swage assembly. The running string is secured to the existing tubular and the top of the string to be expanded is sealed around the supported running string. The pressure applied to the annular space above the seal drives the liner over the swage. A cement shoe is affixed to the lower end of the string that is expanded after becoming detached from the running string assembly. When the expanded liner bottoms on a support, generally the hole bottom, the cement is delivered through the shoe and the expansion of the top of the string into a recess of the string above continues. The swage assembly with the seal and the anchor are then recovered as the running string is removed during the process of expanding the top of the expanded string into the lower end recess of the existing string already in the wellbore.

Abstract: The seal has a base ring that expands with the underlying supporting tubular. Extending from the base ring is a pleated structure with segments folded over each other so that the run in shape is small and up against the supporting tubular for run in. The pleated segments can have internal stiffeners that also add a bias radially outwardly when the structure is freed to move in that direction. A retaining band keeps the assembly retracted until tubular expansion defeats the band to allow the unitary structure to move out radially to the wellbore or surrounding tubular. The pleated portion unfolds and spans outwardly from the base ring to retain pressure differential in one direction while allowing fluid flow in the opposite direction. The assembly can be attached to a swage device so that pressure from above into the set seal can drive one or more swage members to expand a tubular.

Abstract: An additional string is run through an existing string using a running string. With the strings overlapping an upper inflatable secures them together leaving gaps. The upper inflatable creates an upper expanded zone where the swage assembly is then built. The swage assembly has a seal and upon pressure being applied between the upper inflatable and the seal the swage assembly releases the running string and is pushed to expand the additional string until tagging a cement shoe. The running string is rejoined to the swage assembly and after cementing a lower inflatable is deployed to make a bell and to set an external packer if used. If there is an external packer the shoe releases and on the way out of the hole the upper inflatable sets a seal in the lap.

Abstract: A subterranean tool that is self contained for actuation can be run into a desired location on an automatic set mode controlled by a timer. If a problem develops in getting the tool to the desired location in time a magnetic field created by permanent or electro-magnets can be brought to bear on the tool to stop the timer before the tool actuates. Once the tool is subsequently positioned at the desired location another magnetic field can be brought to bear near the tool to set it. Alternatively, the tool can be run to the desired location without activation with the timer and then the magnetic field can be brought to the tool to set it. The magnetic field can be lowered to the tool with wireline or can be dropped or pumped past the tool to actuate the tool. Optionally the field can be generated from within an object that ultimately lands on a seat to provide a backup way to set the tool using tubing pressure.

Abstract: A centralizer device that is set by expansion of an inner expandable tubular member. The centralizer is made up of either one or a plurality of centralizer bands which radially surround an inner, radially expandable tubular member. Each of the centralizer bands includes one or more expansion sections which buckles under tension to form a loop. Generally semicircular, opposing tension straps are affixed to opposite end portions of the expansion section. The tension straps underlie the expansion section and radially surround the inner tubular member in a close-fitting, snug relation. A closure mechanism is used to secure each centralizer band to the inner tubular member.