Abstract: An article including a substrate having a first surface, an opposing second surface and a peripheral edge defined between the first surface and the second surface. A shaped foam body made of a polymeric material is attached to the substrate. In the space between the peripheral edge of the substrate and a peripheral edge of the shaped foam body, there is a margin that is substantially free of any polymeric material of the shaped foam body, and a border area that includes an exposed extension of the polymeric material of the shaped foam body having a substantially predetermined shape and size. A tool and process for making the above is described as well.