Patents by Inventor Kevin A. Steven
Kevin A. Steven has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12091476Abstract: In an embodiment, a method for producing a polyolefin includes contacting a first composition and a second composition in in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the third catalyst, a second activator, and a second diluent, and the third composition comprises a mol ratio of the third catalyst to the second catalyst to the first catalyst of from 10:35:55 to 60:15:25, such as 30:20:30; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.Type: GrantFiled: October 30, 2019Date of Patent: September 17, 2024Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kevin A. Stevens, David F Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
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Patent number: 12043679Abstract: In an embodiment, a method for producing a polyolefin is provided. The method includes: contacting a first composition and a second composition in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the second catalyst and a second diluent; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.Type: GrantFiled: October 30, 2019Date of Patent: July 23, 2024Assignee: ExxonMobil Chemical Patents Inc.Inventors: Kevin A. Stevens, David F Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S Silva, Matthew S. Bedoya, Joshua P. Olson
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Patent number: 11976140Abstract: A process for polymerizing polyethylene is disclosed. The process comprises contacting ethylene and at least one comonomer with a catalyst system to produce a polyolefin. The first catalyst and at least a portion of the second catalyst are co-supported to form a commonly-supported catalyst system. The catalyst system is introduced to a line as a dry-feed. The line is coupled with a polymerization reactor. A carrier fluid is added to the line to form a slurry. The slurry is introduced to the polymerization reactor.Type: GrantFiled: October 30, 2019Date of Patent: May 7, 2024Assignee: ExxonMobil Chemical Patents Inc.Inventors: David F Sanders, Matthew W. Holtcamp, Kevin A. Stevens, Joshua P Olson
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Publication number: 20240092947Abstract: The present disclosure relates to supported catalyst systems for olefin polymerization, catalyst system precursors, methods of producing the precursors and catalyst systems and polyolefins formed from the catalyst systems.Type: ApplicationFiled: November 17, 2021Publication date: March 21, 2024Inventors: Lubin LUO, Francis C. RIX, Kevin A. Stevens, Chi-l KUO, Xiaodan ZHANG, Jacqueline A. LOVELL, Charles J. HARLAN, Xuan YE, Brian R. BERG
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Patent number: 11738334Abstract: This invention relates to a supported catalyst system comprising: (i) at least one first catalyst component comprising a group 4 bis(phenolate) complex; (ii) at least one second catalyst component comprising a 2,6-bis(imino)pyridyl iron complex; (iii) activator; and (iv) support. The catalyst system may be used for preparing polyolefins, such a bimodal polyethylene, typically in a gas phase polymerization.Type: GrantFiled: February 2, 2021Date of Patent: August 29, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Dongming Li, Kevin A. Stevens, Jo Ann M. Canich, John R. Hagadorn, Ramyaa Mathialagan, Timothy M. Boller
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Patent number: 11712687Abstract: A catalyst system including the product of the combination of an unbridged Group 4 metallocene compound and a 2,6-bis(imino)pyridyl iron complex is provided. A process for the polymerization of monomers (such as olefin monomers) and a polymer produced therefrom are also provided.Type: GrantFiled: October 15, 2020Date of Patent: August 1, 2023Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Kevin A. Stevens, Laughlin G. McCullough, David F. Sanders, Subramaniam Kuppuswamy, Matthew S. Bedoya
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Publication number: 20230174757Abstract: The present disclosure generally relates to catalyst systems, polyethylene compositions, and uses of such compositions in, e.g., films. In an embodiment is provided a film that includes a polyethylene composition, comprising: ethylene and a C3-C40 olefin comonomer, the polyethylene composition having at least 75 wt % ethylene content and from 0 wt % to 25 wt % of a C3-C40 olefin comonomer content based upon the total weight of the composition as determined by GPC-IR5-LS-VIS, the film having: an average of MD and TD 1% secant modulus of 42,000 psi or greater as determined by ASTM D-882, and a Dart Drop Impact of greater than 400 g/mil, as determined by ASTM D1709.Type: ApplicationFiled: April 27, 2021Publication date: June 8, 2023Inventors: Ru Xie, Matthew W. Holtcamp, David M. Fiscus, Dongming Li, Laughlin G. McCullough, Matthew S. Bedoya, Kevin A. Steven, Yan Jiang, Joseph A. Moebus
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Publication number: 20230167254Abstract: The present disclosure generally relates to catalyst systems, polyethylene compositions, and uses of such compositions in, e.g., films. In an embodiment is provided a film that includes a polyethylene composition, comprising: ethylene and a C3-C40 olefin comonomer, the polyethylene composition having at least 65 wt % ethylene content and from 0 wt % to 35 wt % of a C3-C40 olefin comonomer content based upon the total weight of the composition, the film having: an average of MD and TD 1% secant modulus of 43,000 psi or greater, and a Dart Drop Impact Strength of greater than 500 g/mil. In another embodiment is provided a process for producing a polyethylene composition that includes introducing ethylene and a C3-C40 alpha-olefin to a catalyst system, the catalyst system comprising a first catalyst compound, a second catalyst compound, and an activator; and forming a polyethylene composition.Type: ApplicationFiled: April 23, 2021Publication date: June 1, 2023Inventors: Ru Xie, Mattew W. Holtcamp, David M. Fiscus, Dongming Li, Laughlin G. McCullough, Matthew S. Bedoya, Kevin A. Stevens, Yan Jiang, Joseph A. Moebus
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Patent number: 11492428Abstract: Methods to produce heterogeneous polyethylene granules, the method including: contacting first olefin monomers and second olefin monomers with a catalyst system in a single reaction zone to produce heterogeneous polyethylene granules and recovering the heterogeneous polyethylene granules; wherein the catalyst system includes a product of a combination including: one or more catalysts having a Group 3 through Group 12 metal atom or lanthanide metal atom; at least one activator; and optionally, one or more support material compositions; and wherein the heterogeneous polyethylene granules include a product of a combination of: a first portion comprising a first polyethylene including the first olefin monomers and the second olefin monomers; a second portion including a second polyethylene including the first monomers and the second monomers; and wherein the first polyethylene has a higher second monomer weight percent than the second polyethylene, are provided.Type: GrantFiled: June 21, 2019Date of Patent: November 8, 2022Assignee: ExxonMobil Chemical Patents Inc.Inventors: Xuan Ye, Jonathan J. Schaefer, Timothy M. Boller, Christopher S. Breiner, Chi-I Kuo, Kevin A. Stevens, Logan E. Shephard, Eyerusalem H. Mamo, Evan J. Morris, Shamah Lloyd
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Publication number: 20220056168Abstract: The present disclosure provides processes for polymerizing olefin(s). Methods can include combining a catalyst component slurry with a catalyst component solution to form a third catalyst composition and introducing the third composition into a polymerization reactor. The present disclosure further provides methods for preparing catalyst component slurries, catalyst component solutions, and the third catalyst compositions. In at least one embodiment, a method includes contacting a first composition and a second composition in a line to form a third composition, the first composition including a contact product of a first catalyst, a second catalyst, a support, an activator, a mineral oil, and a wax, and the second composition comprising a contact product of an activator, a diluent, and the first catalyst or second catalyst.Type: ApplicationFiled: October 30, 2019Publication date: February 24, 2022Inventors: Joshua P. Olson, Chi-l Kuo, Charles J. Harlan, Kevin A. Stevens, Justin A. Federici
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Publication number: 20220048016Abstract: This invention relates to a supported catalyst system comprising: (i) at least one first catalyst component comprising a group 4 bis(phenolate) complex; (ii) at least one second catalyst component comprising a 2,6-bis(imino)pyridyl iron complex; (iii) activator; and (iv) support. The catalyst system may be used for preparing polyolefins, such a bimodal polyethylene, typically in a gas phase polymerization.Type: ApplicationFiled: February 2, 2021Publication date: February 17, 2022Inventors: Matthew W. Holtcamp, Dongming Li, Kevin A. Stevens, Jo Ann M. Canich, John R. Hagadorn, Ramyaa Mathialagan, Timothy M. Boller
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Publication number: 20220033535Abstract: The present disclosure provides processes for polymerizing olefin(s). In at least one embodiment, a method for producing a polyolefin is provided. The method includes contacting a first composition and a second composition in a line to form a third composition. The first composition includes a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, and the mol ratio of first catalyst to second catalyst is from 90:10 to 40:60. The second composition includes a contact product of the second catalyst, a second activator, and a second diluent. The third composition includes a mol ratio of first catalyst to second catalyst of from 89:11 to 10:90. The method includes introducing the third composition from the line into a gas-phase fluidized bed reactor, exposing the third composition to polymerization conditions, and obtaining a polyolefin.Type: ApplicationFiled: October 30, 2019Publication date: February 3, 2022Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
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Publication number: 20220033536Abstract: In an embodiment, a method for producing a polyolefin is provided. The method includes: contacting a first composition and a second composition in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the second catalyst and a second diluent; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.Type: ApplicationFiled: October 30, 2019Publication date: February 3, 2022Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
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Publication number: 20220033537Abstract: In an embodiment, a method for producing a polyolefin includes contacting a first composition and a second composition in in a line to form a third composition, wherein: the first composition comprises a contact product of a first catalyst, a second catalyst, a support, a first activator, and a diluent, wherein the mol ratio of second catalyst to first catalyst is from 60:40 to 40:60, the second composition comprises a contact product of the third catalyst, a second activator, and a second diluent, and the third composition comprises a mol ratio of the third catalyst to the second catalyst to the first catalyst of from 10:35:55 to 60:15:25, such as 30:20:30; introducing the third composition from the line into a gas-phase fluidized bed reactor; exposing the third composition to polymerization conditions; and obtaining a polyolefin.Type: ApplicationFiled: October 30, 2019Publication date: February 3, 2022Inventors: Kevin A. Stevens, David F. Sanders, Matthew W. Holtcamp, Charles J. Harlan, Xuan Ye, Adriana S. Silva, Matthew S. Bedoya, Joshua P. Olson
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Publication number: 20210395404Abstract: A process for polymerizing polyethylene is disclosed. The process comprises contacting ethylene and at least one comonomer with a catalyst system to produce a polyolefin. The first catalyst and at least a portion of the second catalyst are co-supported to form a commonly-supported catalyst system. The catalyst system is introduced to a line as a dry-feed. The line is coupled with a polymerization reactor. A carrier fluid is added to the line to form a slurry. The slurry is introduced to the polymerization reactor.Type: ApplicationFiled: October 30, 2019Publication date: December 23, 2021Inventors: David F. Sanders, Matthew W. Holtcamp, Kevin A. Stevens, Joshua P. Olson
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Patent number: 11198747Abstract: The present disclosure relates to dual catalyst systems and processes for use thereof. The present disclosure further provides a catalyst system that is a combination of at least two hafnium metallocene catalyst compounds. The catalyst systems may be used for olefin polymerization processes. The present disclosure further provides for polymers, which can be formed by processes and catalyst systems of the present disclosure.Type: GrantFiled: May 29, 2019Date of Patent: December 14, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Laughlin G. McCullough, Kevin A. Stevens, Subramaniam Kuppuswamy, Matthew S. Bedoya
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Patent number: 11186601Abstract: This invention relates to metallocene compounds represented by the formula: catalyst systems comprising said metallocene compound and an activator or a reaction product of the metallocene compound with the at least one activator, and polymerization processes using such metallocene compounds and activators, where Cpa and Cpb are optionally-substituted cyclopentadienyl rings; A is bridging group; q is zero or 1; Q is O, O(CR3R4)m, (CR3R4)mO, or (CR3R4)m; m is 0 to 18; Z is (CR3R4)2; LA is a Lewis acid; M is a transition metal; X1 and X2 are independently R5 or OR5; R1 and R2 are independently selected from optionally-substituted hydrocarbyl groups; R3 and R4 are independently selected from the group consisting of H, halogen, and an optionally-substituted hydrocarbyl group; and R5 is alkyl, aryl, perfluoroalkyl, or perfluoroaryl.Type: GrantFiled: August 27, 2019Date of Patent: November 30, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Charles J. Harlan, Subramaniam Kuppuswamy, Matthew S. Bedoya, Kevin A. Stevens
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Patent number: 11130827Abstract: This invention relates to a polyethylene composition, and films therefrom, comprising at least 65 wt % ethylene derived units and from 0.1 to 35 wt % of C3-C12 olefin comonomer derived units, where the polyethylene composition has: a) an RCI,m of less than 85 kg/mol; b) a Tw1?Tw2 value of from ?15 to ?40° C.; and c) an Mw1/Mw2 value of less than 1.5 where the film has a) a heat seal initiation temperature of X ° C. or less at 5 N of force, where X=0.0015×Y(psi)+62.6 (where Y is the average 1% Secant modulus ((MD+TD)/2)) of the film; b) a dart drop impact of 300 g/mil or more; c) an MD Elmendorf tear of 230 g or more; and d) average 1% Secant modulus ((MD+TD)/2) of 20,000 psi or more.Type: GrantFiled: May 13, 2019Date of Patent: September 28, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Dongming Li, Jian Yang, Kevin A. Stevens, Yan Jiang, Gregory J. Smith-Karahalis
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Patent number: 11046796Abstract: The present disclosure provides films made of polyethylene (PE) compositions. In at least one embodiment, a film includes a polyethylene composition, comprising: ethylene content and from 0 to 25 mol % of C3-C40 olefin comonomer content, based upon the total weight of the polyethylene composition, the polyethylene composition having a total internal plus terminal unsaturation greater than 0.7 unsaturations per 1000 carbon atoms, the film having: an Elmendorf Tear value in the machine direction of from 10 g/mil to 300 g/mil, and a Dart Drop Impact of from 100 g/mil to 800 g/mil. In at least one embodiment, the present disclosure provides for processes to make a film.Type: GrantFiled: June 29, 2018Date of Patent: June 29, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Dongming Li, David M. Fiscus, Kevin A. Stevens, Ching-Tai Lue, Matthew W. Holtcamp
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Publication number: 20210079137Abstract: A metallocene catalyst compound can comprise a structure represented by formula (F-MC) below comprising a first cyclopentadienyl ring with carbon atoms directly connected with R1, R2, R4, and R5, and a second cyclopentadienyl ring with carbon atoms directly connected with R10, R11, R12, and R13, and a bridging group (BG) directly connecting the first and second cyclopentadienyl rings A catalyst system can include the metallocene compound, a non-coordinating anion type activator comprising a supported alumoxane or aluminum alkyl, and optionally a scavenger. A process for making a polymeric product can comprise: contacting a C2-C22 alpha-olefin feed with the catalyst system to obtain a polymerization reaction mixture; and obtaining a polymer product from the polymerization reaction mixture. A polymer product can be made by the process to exhibit at least an Mn from 7,000 g/mol to 70,000 g/mol and a PDI from 4.1 to 9.0.Type: ApplicationFiled: November 5, 2020Publication date: March 18, 2021Inventors: Matthew W. Holtcamp, Subramaniam Kuppuswamy, Matthew S. Bedoya, Kevin A. Stevens