Abstract: A method of removing iron oxide scale and coating sheet metal bonds a pre-paint to a wustite layer of the sheet metal. The iron oxide scale on the sheet metal generally comprises three layers prior to surface conditioning: a wustite layer, a magnetite layer, and a hematite layer. The wustite layer is bonded to a base metal substrate of the sheet metal. The magnetite layer is bonded to the wustite layer, and the hematite layer is bonded to the magnetite layer. Conditioning the surface of the sheet metal includes bringing a surface conditioning member into engagement with the surface of the sheet metal in a manner to remove substantially all of the hematite and magnetite layers from the surface, and in a manner to remove some but not all of the wustite layer from the surface. The portion of the wustite layer that remains bonded to the base metal substrate of the sheet metal protects the surface from oxidation until the surface is coated.

Abstract: A method of removing iron oxide scale from sheet metal and galvanizing the sheet metal includes bonding galvanizing zinc to a wustite layer of the sheet metal. The iron oxide scale on the sheet metal generally comprises three layers prior to surface conditioning: a wustite layer, a magnetite layer, and a hematite layer. The wustite layer is bonded to a base metal substrate of the sheet metal. The magnetite layer is bonded to the wustite layer, and the hematite layer is bonded to the magnetite layer. Conditioning the surface of the sheet metal includes bringing a surface conditioning member into engagement with the surface of the sheet metal in a manner to remove substantially all of the hematite and magnetite layers from the surface, and in a manner to remove some but not all of the wustite layer from the surface. The portion of the wustite layer that remains bonded to the base metal substrate of the sheet metal protects the surface from oxidation until the surface is galvanized.

Abstract: An apparatus and method of removing scale from the surfaces of processed sheet metal employs high pressure jets of water directed from nozzles positioned in close proximity to the sheet metal surfaces.

Abstract: A cleaning and recycling system for conditioning liquid used in a sheet metal conditioner recycles once cleaned conditioning liquid back through the sheet metal surface conditioner where the once cleaned conditioning liquid cools and lubricates brushes of the surface conditioner and also recycles twice cleaned conditioning liquid back through the surface conditioner where the twice cleaned conditioning liquid provides a final rinse to the sheet metal as it is discharged from the surface conditioner.