Patents by Inventor Kevin Costain

Kevin Costain has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10465663
    Abstract: A method for removing a rotor blade from a wind turbine may generally include installing a blade sock around an outer perimeter of the rotor blade, coupling a support cable to the blade root, lowering the rotor blade relative to the hub using the support cable, coupling at least one pulley cable between the rotor blade and a winch using at least one pulley, moving the pulley cable relative to the pulley to lower the rotor blade relative to the hub, applying a force through the blade sock as the pulley cable is moved relative to the pulley in order to control an orientation of the rotor blade and further lowering the rotor blade to a location on or adjacent to the support surface.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: November 5, 2019
    Assignee: General Electric Company
    Inventors: Brent Hamilton Holloway, Ulrich Werner Neumann, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain
  • Patent number: 9890022
    Abstract: The present disclosure is directed to a suspension system for a wind turbine rotor blade and methods for suspending said rotor blade from a hub thereof. The method includes positioning the rotor blade in a substantially six o'clock position. Another step includes removing at least one root attachment assembly from an adjacent rotor blade and providing at least one passageway from an exterior surface of the adjacent rotor blade to the root attachment assembly. Still another step includes inserting a cable through the passageway such that the cable engages an interior surface of the adjacent rotor blade and extends from within the adjacent rotor blade to the lowered rotor blade. The method further includes securing the cable to the rotor blade at an attachment location. Next, the method includes lowering the rotor blade a vertical distance from the hub until the blade is supported by the cable.
    Type: Grant
    Filed: May 7, 2015
    Date of Patent: February 13, 2018
    Assignee: General Electric Company
    Inventors: Ulrich Werner Neumann, Gaylon Mitchell Pfeiffer, Kevin Costain, Stephanie Willman
  • Patent number: 9821417
    Abstract: The present disclosure is directed to systems and methods for removing or installing a pitch bearing of a wind turbine. The method includes installing a first pulley block at an up-tower location of the wind turbine and configuring a second pulley block with the pitch bearing. A pulley cable is routed from a ground location over the first pulley block to the second pulley block such that the second pulley block is configured to slide along the pulley cable. The method also includes rotating the pitch bearing to a tilted position. Thus, the method further includes lowering or lifting the pitch bearing in the tilted position so as to prevent the pitch bearing from colliding with the tower.
    Type: Grant
    Filed: May 7, 2015
    Date of Patent: November 21, 2017
    Assignee: General Electric Company
    Inventors: Ulrich Werner Neumann, Adam S. Davis, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain, Stephanie Willman, Theodore Steven Wilmot
  • Publication number: 20170218927
    Abstract: A method for removing a rotor blade from a wind turbine may generally include installing a blade sock around an outer perimeter of the rotor blade, coupling a support cable to the blade root, lowering the rotor blade relative to the hub using the support cable, coupling at least one pulley cable between the rotor blade and a winch using at least one pulley, moving the pulley cable relative to the pulley to lower the rotor blade relative to the hub, applying a force through the blade sock as the pulley cable is moved relative to the pulley in order to control an orientation of the rotor blade and further lowering the rotor blade to a location on or adjacent to the support surface.
    Type: Application
    Filed: April 13, 2017
    Publication date: August 3, 2017
    Inventors: Brent Hamilton Holloway, Ulrich Werner Neumann, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain
  • Patent number: 9651021
    Abstract: The present disclosure is directed to a system and method for lifting and/or removing a rotor blade to and from a wind turbine. In one embodiment, the system includes an up-tower pulley mounted on an up-tower location of the wind turbine, first and second ground winches, a pulley cable from the first ground winch over the up-tower pulley and attached to the rotor blade, a guide line attached between an up-tower location of the wind turbine and the second ground winch, a guide pulley mounted on the guide line, and a guide cable from the guide line over the guide pulley to the rotor blade. Thus, the guide pulley is configured to move along the guide line during lifting and removing of the rotor blade so that the guide cable can control an orientation of the rotor blade relative to the tower during lifting and removing of the rotor blade.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: May 16, 2017
    Assignee: General Electric Company
    Inventors: Ulrich Werner Neumann, Brent Hamilton Holloway, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain, Stephanie Willman
  • Patent number: 9638163
    Abstract: A method for removing a rotor blade from a wind turbine may generally include installing a blade sock around an outer perimeter of the rotor blade, coupling a support cable to the blade root, lowering the rotor blade relative to the hub using the support cable, coupling at least one pulley cable between the rotor blade and a winch using at least one pulley, moving the pulley cable relative to the pulley to lower the rotor blade relative to the hub, applying a force through the blade sock as the pulley cable is moved relative to the pulley in order to control an orientation of the rotor blade and further lowering the rotor blade to a location on or adjacent to the support surface.
    Type: Grant
    Filed: February 20, 2014
    Date of Patent: May 2, 2017
    Assignee: General Electric Company
    Inventors: Brent Hamilton Holloway, Ulrich Werner Neumann, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain
  • Publication number: 20160327016
    Abstract: The present disclosure is directed to a suspension system for a wind turbine rotor blade and methods for suspending said rotor blade from a hub thereof. The method includes positioning the rotor blade in a substantially six o'clock position. Another step includes removing at least one root attachment assembly from an adjacent rotor blade and providing at least one passageway from an exterior surface of the adjacent rotor blade to the root attachment assembly. Still another step includes inserting a cable through the passageway such that the cable engages an interior surface of the adjacent rotor blade and extends from within the adjacent rotor blade to the lowered rotor blade. The method further includes securing the cable to the rotor blade at an attachment location. Next, the method includes lowering the rotor blade a vertical distance from the hub until the blade is supported by the cable.
    Type: Application
    Filed: May 7, 2015
    Publication date: November 10, 2016
    Inventors: Ulrich Werner Neumann, Gaylon Mitchell Pfeiffer, Kevin Costain, Stephanie Willman
  • Publication number: 20160327017
    Abstract: The present disclosure is directed to systems and methods for removing or installing a pitch bearing of a wind turbine. The method includes installing a first pulley block at an up-tower location of the wind turbine and configuring a second pulley block with the pitch bearing. A pulley cable is routed from a ground location over the first pulley block to the second pulley block such that the second pulley block is configured to slide along the pulley cable. The method also includes rotating the pitch bearing to a tilted position. Thus, the method further includes lowering or lifting the pitch bearing in the tilted position so as to prevent the pitch bearing from colliding with the tower.
    Type: Application
    Filed: May 7, 2015
    Publication date: November 10, 2016
    Inventors: Ulrich Werner Neumann, Adam S. Davis, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain, Stephanie Willman, Theodore Steven Wilmot
  • Publication number: 20160069321
    Abstract: The present disclosure is directed to a system and method for lifting and/or removing a rotor blade to and from a wind turbine. In one embodiment, the system includes an up-tower pulley mounted on an up-tower location of the wind turbine, first and second ground winches, a pulley cable from the first ground winch over the up-tower pulley and attached to the rotor blade, a guide line attached between an up-tower location of the wind turbine and the second ground winch, a guide pulley mounted on the guide line, and a guide cable from the guide line over the guide pulley to the rotor blade. Thus, the guide pulley is configured to move along the guide line during lifting and removing of the rotor blade so that the guide cable can control an orientation of the rotor blade relative to the tower during lifting and removing of the rotor blade.
    Type: Application
    Filed: September 9, 2014
    Publication date: March 10, 2016
    Inventors: Ulrich Werner Neumann, Brent Hamilton Holloway, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain, Stephanie Willman
  • Publication number: 20150232307
    Abstract: A method for removing a rotor blade from a wind turbine may generally include installing a blade sock around an outer perimeter of the rotor blade, coupling a support cable to the blade root, lowering the rotor blade relative to the hub using the support cable, coupling at least one pulley cable between the rotor blade and a winch using at least one pulley, moving the pulley cable relative to the pulley to lower the rotor blade relative to the hub, applying a force through the blade sock as the pulley cable is moved relative to the pulley in order to control an orientation of the rotor blade and further lowering the rotor blade to a location on or adjacent to the support surface.
    Type: Application
    Filed: February 20, 2014
    Publication date: August 20, 2015
    Applicant: General Electric Company
    Inventors: Brent Hamilton Holloway, Ulrich Werner Neumann, Gaylon Mitchell Pfeiffer, Michael R. Johnson, Forrest Christopher Hach, Kevin Costain