Abstract: An ophthalmic device forming system includes an inspection station configured to receive a plurality of ophthalmic devices, a fluid supply fluidly connected to the inspection station, the fluid supply containing a working fluid, and a heat source fluidly connected between the fluid supply and the inspection station. The heat source includes a housing, a transfer element, and a low pressure gas region defined by the housing adjacent to the transfer element.

Abstract: An inspection system includes an inspection station configured to receive a plurality of ophthalmic devices, and a fluid supply fluidly connected to the inspection station. The fluid supply contains a working fluid. The system also includes an ultrasonic degassing assembly configured to remove at least one bubble carried by the plurality of ophthalmic devices upstream of a packaging station.

Abstract: An ophthalmic device hydration system includes an inspection station configured to receive a plurality of ophthalmic devices and fluid supply fluidly connected to the inspection station. The fluid supply contains a working fluid. The ophthalmic device hydration system also includes a hydration assembly disposed proximate the inspection station and configured to vaporize a volume of the working fluid.

Abstract: An ophthalmic device forming system includes an inspection station configured to receive a plurality of ophthalmic devices, a fluid supply fluidly connected to the inspection station, the fluid supply containing a working fluid, and a heat source fluidly connected between the fluid supply and the inspection station. The heat source includes a housing, a transfer element, and a low pressure gas region defined by the housing adjacent to the transfer element.

Abstract: A method and mold assembly to control the polymerization of a molded article. In one embodiment, an amorphous posterior mold comprising a non-critical surface having a controlled radius of curvature is used to produce molded articles. In an alternate embodiment, ophthalmic lenses are produced using a posterior mold in which the concave surface of the non-critical surface is filled with a liquid having a similar refractive index as the mold material. In still another embodiment, a positive lens is placed at a predetermined distance adjacent to the mold assembly to alter the irradiation path to the mold assembly. In still another embodiment, a positive lens is placed within the concave surface of the posterior lens.

Abstract: A method for separating one mold section from another mold section and a contact lens molded in the two mold sections provides improved reliability that the lens is not damaged during this operation and that the lens is retained selectively on the desired. Various embodiments of apparatus for carrying out the method are disclosed.

Abstract: A method and mold assembly to control the polymerization of a molded article. In one embodiment, an amorphous posterior mold comprising a non-critical surface having a controlled radius of curvature is used to produce molded articles. In an alternate embodiment, ophthalmic lenses are produced using a posterior mold in which the concave surface of the non-critical surface is filled with a liquid having a similar refractive index as the mold material. In still another embodiment, a positive lens is placed at a predetermined distance adjacent to the mold assembly to alter the irradiation path to the mold assembly. In still another embodiment, a positive lens is placed within the concave surface of the posterior lens.

Abstract: An apparatus and method for hydrating is provided for hydrating a lens and extracting residual materials from the lens. The apparatus includes a shaft; multiple arms extending radially from a lower end of the shaft about a central axis in a star-shaped pattern, each arm including a fin extending therebelow such that multiple fins also extend radially with respect to said central axis, wherein the fins including lower outer edges that converge and form a nozzle face. A fluid transport passage extends through the shaft and terminates at an opening in the nozzle face, whereby fluid can be evacuated from the lens through this passage. Preferably, at least one recessed channel is formed in the nozzle face where the fins converge, wherein each of these channels extends from the opening in the nozzle face that forms a terminus of the fluid transport passage to a space between two adjacent fins. The lower outer edges of the fins have an arcuate surface, the arcuate surfaces forming a convex-shaped nozzle face.

Abstract: An apparatus and method for hydrating is provided for hydrating a lens and extracting residual materials from the lens. The apparatus includes a shaft; multiple arms extending radially from a lower end of the shaft about a central axis in a star-shaped pattern, each arm including a fin extending therebelow such that multiple fins also extend radially with respect to said central axis, wherein the fins including lower outer edges that converge and form a nozzle face. A fluid transport passage extends through the shaft and terminates at an opening in the nozzle face, whereby fluid can be evacuated from the lens through this passage. Preferably, at least one recessed channel is formed in the nozzle face where the fins converge, wherein each of these channels extends from the opening in the nozzle face that forms a terminus of the fluid transport passage to a space between two adjacent fins. The lower outer edges of the fins have an arcuate surface, the arcuate surfaces forming a convex-shaped nozzle face.

Abstract: A method for separating one mold section from another mold section and a contact lens molded in the two mold sections provides improved reliability that the lens is not damaged during this operation and that the lens is retained selectively on the desired. Various embodiments of apparatus for carrying out the method are disclosed.