Abstract: The present invention is an apparatus for forming a fabric for an architectural opening covering. The apparatus comprises a joining section, an accumulator, a cutting station, and a stacker. The joining section is configured to join together first, second, third and fourth material strips into a fabric strip. The accumulator is configured to accumulate the fabric strip upon leaving the joining section. The cutting station is configured to sever the fabric strip into an upstream fabric strip and a first downstream fabric strip. The stacker is configured to join the first downstream fabric strip with a second downstream fabric strip to form the fabric.

Abstract: A slat for use in a covering for an architectural opening is made from a base material of binder and matrix fibers which are formed into a nonwoven material by melting at least a portion of the binder fibers to thermally bond the binder and matrix fibers. A coating of resin is then applied to the thermally bonded base before the composite material is passed through a forming apparatus where the material is heated over a convex support having the desired curvature for the slat and subsequently cooled.

Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. The adhesive scrim is softened as the warp yarns pass over the heated section of the mandrel and shortly thereafter, weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.

Abstract: An apparatus for laminating at least two sheets of material includes a supply station at which rolls of the sheet material are rotatably supported, a laminating station in which the materials are laminated together with heat and compression and a take-up station where the laminate is accumulated on a take-up roll. The laminating station includes upper and lower sections of a pressure box between which upper and lower endless drive belts pass which entrap the laminate materials therebetween and transfer the materials through the lamination station. Heating and cooling sections of the pressure box are provided with floating heating and cooling bars and a single underlying heating plate and a single underlying cooling plate.

Abstract: An apparatus for laminating at least two sheets of material includes a supply station at which rolls of the sheet material are rotatably supported, a laminating station in which the materials are laminated together with heat and compression and a take-up station where the laminate is accumulated on a take-up roll. The laminating station includes upper and lower sections of a pressure box between which upper and lower endless drive belts pass which entrap the laminate materials therebetween and transfer the materials through the lamination station. Heating and cooling sections of the pressure box are provided with floating heating and cooling bars and a single underlying heating plate and a single underlying cooling plate.

Abstract: An apparatus for applying weft yarns in a cross direction to warp yarns assembled on a beam in parallel aligned relationship and having an adhesive scrim thereon includes a supply roll of the warp yarns on such a beam which are fed downstream of the apparatus by first laying the warp yarns onto a transfer belt to reduce the tension in the yarns and controlling them for application of the weft yarns. A transfer belt and warp yarns are first folded between folding bars into a cylindrical configuration where they are formed around the perimeter of an elongated mandrel having a heated section at its upstream end and a cooling section at its downstream end. The adhesive scrim is softened as the warp yarns pass over the heated section of the mandrel and shortly thereafter, weft yarns are wrapped around the warp yarns and the supporting transfer belt within a rotating tube having a plurality of longitudinally and circumferentially spaced spools of weft yarn disposed on its outer surface.

Abstract: This invention relates to a lamination apparatus and in particular to a dual belt driven, continuous pressure lamination apparatus that utilizes pressure, heat and cooling to bond at least two substrates (plies) with an adhesive between the layers of the substrates. The pressure laminator of the present invention has been specifically designed to permit the permanent joining of at least two fabric substrates with an adhesive between the fabric substrates, with little or no shrinkage occurring during the lamination process. The resulting non-woven fabric advantageously has the appearance of a woven fabric, but has superior strength characteristics there over. The pressure laminator of the present invention can have other uses, for example, printed circuit board substrate manufacture, and the like, as will be appreciated by those having ordinary skill in this art.