Abstract: A casting of a hypereutectic white iron that, in an as-cast form of the casting, has a microstructure that includes a ferrous matrix that contains 12-20 wt. % chromium in solution in the matrix, eutectic chromium carbides dispersed in the matrix, primary chromium carbides dispersed in the matrix, and optionally secondary carbides dispersed in the matrix. The eutectic carbides are 15-25 vol. % of the casting and the primary carbides are 25-35 vol. % of the casting. When present, the secondary carbides are up to 6 vol. % of the casting.

Abstract: A casting of a hypereutectic white iron that, in an as-cast form of the casting, has a microstructure that includes a ferrous matrix that contains 12-20 wt. % chromium in solution in the matrix, eutectic chromium carbides dispersed in the matrix, primary chromium carbides dispersed in the matrix, and optionally secondary carbides dispersed in the matrix. The eutectic carbides are 15-25 vol. % of the casting and the primary carbides are 25-35 vol. % of the casting. When present, the secondary carbides are up to 6 vol. % of the casting.

Abstract: A centrifugally cast composite metal product having an axis of rotational symmetry and a mass of at least 5 kg, comprises a host metal and insoluble solid refractory particles of & refractory material in a non-uniform distribution throughout the host metal. The particles have a density that is within 30% of the density of the host metal at its casting temperature.

Abstract: A casting of a white cast iron alloy which includes the following alloy composition, in weight %: chromium: 12-25%; carbon: 1.5-6%; manganese: 2-7%; silicon: up to 1.5%; molybdenum: up to 2; nickel: up to 4%; microalloying elements selected from the group of titanium, zirconium, niobium, boron, vanadium, and tungsten: up to 2% of each of one or more of the elements; and iron: balance. The microstructure of the casting has 15-60 vol % eutectic carbides and primary carbides dispersed in a ferrous matrix of martensite and is at least substantially free of pearlite.

Abstract: A method of producing a carbide-containing ferroalloy welding consumable material and a method of producing a hardfacing on a suitable substrate using the consumable material are disclosed. The method of producing the consumable material comprises the steps of forming a homogeneous melt that has a required concentration of key elements, such as carbon, chromium and manganese, for the consumable material and forming a consumable material from the melt.

Abstract: A method of producing a carbide-containing ferroalloy welding consumable material and a method of producing a hardfacing on a suitable substrate using the consumable material are disclosed. The method of producing the consumable material comprises the steps of forming a homogeneous melt that has a required concentration of key elements, such as carbon, chromium and manganese, for the consumable material and forming a consumable material from the melt.

Abstract: The present invention relates to eutectic alloy systems, such as white irons, in which a primary phase grows out of the melt when the melt is cooled below the liquidus temperature and comprises pouring the molten metal alloy at a temperature at or above the liquidus in a stream into a casting mould to form a casting and introducing a particulate material into the stream of molten metal to extract heat from the molten metal alloy to undercool the molten metal alloy from the pour temperature into the primary phase solidification range between the liquidus and the solidus temperatures of the alloy and thereby initiate primary phase nucleation and restrict primary phase growth. The primary function of the particulate material is to act as a heat sink but the particulate material may at least partially dissolve in the melt and may act as a seeding agent for the primary phase. The invention is described with particular reference to high chromium hypereutectic white irons.