Abstract: A battery charger. The battery charger includes a housing having an outer surface, a battery being supportable on the outer surface, a charging circuit supported by the housing and electrically connectable to a power source and the battery, and a protective structure connected to and extending from the outer surface of the housing, the protective structure extending from the outer surface beyond the battery.

Abstract: A method and apparatus to automatically reverse the motor of a power tool, such as a dispensing gun or similar tool. In some constructions, a controller automatically reverses the direction of plunger movement and removes the plunger from contact with the back wall of a cartridge. The controller has a trigger switch that is coupled to a power source, such as a battery, and includes a main power on/off switch and a potentiometer. A protection or secondary switch is coupled in parallel to the main power on/off switch. A power supply circuit and a commutator are each coupled to the main and secondary switches. An overload sensor is coupled to the commutator. The controller includes a programmable device that is coupled to the power supply circuit, the potentiometer, the commutator, and the overload sensor.

Abstract: An electrical device, such as a battery charger, a method for operating an electrical device, a method for charging a battery, and a software program for operating the electrical device and/or the battery charger. In some aspects, the battery charger is capable of charging different types of batteries and capable of operating on alternate sources of AC power or alternate sources of DC power. Also, the battery charging circuit will not operate if one of the power source, the battery, the power switch means and the control means (including the microcontroller) malfunctions. In addition, in the battery charging circuit, the battery under charge enables the operation of the battery charging circuit.

Abstract: Battery chargers and combinations. In some aspects and in some constructions, the invention may provide a combination including a battery charger having a housing and a charging circuit, and protective structure separate from and connectable with the battery charger. The protective structure, when connected, extending from the housing beyond a battery connected to the battery charger. In some aspects and in some constructions, the invention may also provide a combination including a first battery charger, a second battery charger and a connecting structure operable to connect the first battery charger and the second battery charger as a unit. In some aspects and in some constructions, the invention may further provide a combination including a battery charger and a handle separate from and connectable with the battery charger. In addition, in some aspects and in some constructions, the invention may provide a battery charger including a housing having a base and an upper portion opposite the base.

Abstract: A method for conducting an operation including a power tool battery pack. The battery pack can include a housing, a first cell supported by the housing and having a voltage, and a second cell supported by the housing and having a voltage. The battery pack also can be connectable to a power tool and be operable to supply power to operate the power tool. The method can include discharging one of the first cell and the second cell until the voltage of the one of the first cell and the second cell is substantially equal to the voltage of the other of the first cell and the second cell.

Abstract: A rechargeable battery pack. The battery pack includes a plurality of battery cells, a positive terminal, a charging switch, and a negative terminal. The plurality of battery cells are connected in series and include a first battery cell and a last battery cell. The charging switch is electrically coupled between the positive terminal and a positive node of the first battery cell and is configured to open when the battery cells are substantially charged. The negative terminal is electrically coupled to a negative node of the last battery cell.

Abstract: A method and system for charging multi-cell lithium-based batteries. In some aspects, a battery charger includes a housing, at least one terminal to electrically connect to a battery pack supported by the housing, and a controller operable to provide a charging current to the battery pack through the at least one terminal. The battery pack includes a plurality of lithium-based battery cells, with each battery cell of the plurality of battery cells having an individual state of charge. The controller is operable to control the charging current being supplied to the battery pack at least in part based on the individual state of charge of at least one battery cell.

Abstract: A system and method for battery protection. In some aspects, a battery pack includes a housing, a cell supported by the housing, a circuit supported by the housing and operable to control a function of the battery pack, and a heat sink in heat transfer relationship with the circuit and operable to dissipate heat from the circuit.

Abstract: A method and system for battery charging. In some aspects, a battery charger includes a controller and a charging circuit that is operable to charge Lithium-based batteries of varying nominal voltages and/or number of battery cells.

Abstract: A method and system for battery protection. In some aspects, a battery pack configured to be interfaced with a power tool includes a housing, a cell, a controller, and a circuit. The circuit is operable to enable the controller to operate when the voltage supplied by the cell to the controller is below an operating voltage threshold off the controller.

Abstract: A system and method for battery protection. In some aspects, a power tool battery pack operable to supply power to a power tool includes a controller. The controller is operable to sample a battery pack condition in at least a first sampling mode and a second sampling mode to produce a plurality of measurements. The controller is further operable to average the plurality of measurements to produce an averaged measurement, and operable to modify operation of the battery pack when the averaged measurement is outside a specified range.

Abstract: A method and apparatus to automatically reverse the motor of a power tool, such as a dispensing gun or similar tool. In some constructions, a controller automatically reverses the direction of plunger movement and removes the plunger from contact with the back wall of a cartridge. The controller has a trigger switch that is coupled to a power source, such as a battery, and includes a main power on/off switch and a potentiometer. A protection or secondary switch is coupled in parallel to the main power on/off switch. A power supply circuit and a commutator are each coupled to the main and secondary switches. An overload sensor is coupled to the commutator. The controller includes a programmable device that is coupled to the power supply circuit, the potentiometer, the commutator, and the overload sensor.

Abstract: An electrical combination including a driver drill capable of producing an average current draw of approximately 20-amps, a circular saw capable of producing an average current draw of approximately 20-amps, and a power tool battery pack operable to supply power to the driver drill and to the circular saw, the battery pack including a plurality of battery cells, the plurality of battery cells each having a lithium-based chemistry.

Abstract: A method and system for battery charging. In some aspects, a battery charger including at least one terminal to electrically connect to a lithium-based chemistry battery pack and a controller operable to provide a charging current to the battery pack through the at least one terminal. The controller is operable to select a threshold for a charging function according to a nominal voltage of the battery pack.

Abstract: A method and system for battery charging. In some aspects, an electrical combination including a battery charger operable to supply a charging current to a battery to charge the battery and a battery including a switch having an interrupt condition, in which the switch is operable to interrupt a discharge current from the battery. The battery is electrically connectable to the battery charger and the supply of the charging current from the battery charger to the battery is enabled when the switch is in the interrupt condition.

Abstract: A system and method for battery protection. In some aspects, a method of a method for operating a battery pack. The battery pack having a battery pack condition, and the battery pack condition having a range. The method including the acts of conducting an operation including the battery pack, measuring a first measurement of the battery pack condition, measuring a second measurement of the battery pack condition, averaging the first measurement and the second measurement to provide an average measurement and if the average measurement is within the range, continuing the operation including the battery pack. At least one of the first measurement and the second measurement being outside of the range.

Abstract: A system and method for battery protection. In some aspects, a battery pack including a housing, a cell supported by the housing and power being transferable between the cell and an electrical device, a circuit supported by the housing and operable to control a function of the battery pack, and a heat sink in heat transfer relationship with the circuit and operable to dissipate heat from the circuit.

Abstract: A method of conducting an operation including a battery. The battery includes a cell having a voltage. Power is transferable between the cell and the electrical device. A controller is operable to control a function of the battery pack. The controller is also operable with a voltage at least one of equal to and greater than an operating voltage threshold. The cell is operable to selectively supply voltage to the controller. The method includes the act of enabling the controller to operate when the voltage supplied by the cell is below the operating voltage threshold.

Abstract: A combination including a battery pack and a battery charger operable to supply a charging current to the battery pack. The battery pack includes a first battery terminal, a second battery terminal, and a battery cell having a present state of charge. The battery cell is coupled to at least one of the first battery terminal and the second battery terminal. The battery pack also includes a battery microcontroller coupled to at least one of the first battery terminal and the second battery terminal. The microcontroller is operable to measure the present state of charge of the battery cell to produce battery cell present state of charge measurements. The battery charger includes a first charger terminal configured to couple to at least one of the first battery terminal and the second battery terminal and a second charger terminal configured to couple to at least one of the first battery terminal and the second battery terminal.

Abstract: An electrical device, such as a battery charger, including a housing having an outer surface, a battery being supportable on the outer surface, a charging circuit supported by the housing and electrically connectable to a power source and to the battery, and an electrical connector with a plug configured to interface with the power source and an outlet to provide an interface with the power source.