Abstract: An ice maker has a bottom wall with a sensor opening. A time-of-flight sensor is supported in relation to the bottom wall such that the time-of-flight sensor can an optical pulse signal through the sensor opening toward the ice bin and subsequently detect a photon of the optical pulse signal that returns to the time-of-flight sensor through the sensor opening after reflecting off of one of a floor of the ice bin and ice in the ice bin. The time of flight sensor is configured to determine a duration between the emission of the optical pulse and the detection of the reflected photon(s). Based on the determined duration, the time-of-flight sensor or another processor can determine an amount of ice in the ice bin. The ice maker can be configured so that the time-of-flight sensor is removable, allowing a window pane of the time-of-flight sensor to be periodically cleaned.

Abstract: Systems and methods for monitoring refrigeration appliances remotely take corrective action to address failure to maintain recurrent maintenance schedules by either pushing a notification to an operator or sending a command to cause a controller of the appliance to switch to a restricted mode. The systems and methods can use periodic indications of ice level from an ice level sensor to determine that the level of ice in the bin is low, and in response, to either push a low ice notification to an operator or place an order for additional ice. The systems and methods can also collect ice level data from many ice makers, determine which have a low ice level and which have a high ice level, and in response, facilitate a web based transaction by which one operator acquires ice from another.

Abstract: A batch ice maker can execute a pulsed fill routine in which a control system pulses water from a water supply into the sump until the sump reaches a predefined freeze routine starting level. Pulsing may begin after continuously filling the sump to a fill-approach level. A batch ice maker can execute a differential freeze routine in which the control system circulates water from a sump to an ice formation device until water level decreases by a predefined differential amount from a high control water level based on the water level in the sump at a point in time after the sump was filled to a freeze routine starting level. The high control water level can be set based on water level in the sump when sump water temperature reaches a predefined pre-chill temperature. The predefined pre-chill temperature can be associated with a switchover from sensible cooling to latent cooling.

Abstract: A commercial ice maker purges water from a sump via a passive drain valve instead of an active drain pump. The ice maker uses a large freeze plate, but still can accommodate the passive drain valve within a standard enclosure footprint. A bottom wall of the ice maker has a drain passaging groove formed in an upper surface. The drain valve is supported above the bottom wall and drain tube is at least partially received in the drain passaging groove. The drain valve can include a valve body that has a valve seat and a movable valve member that opens and closes a valve passage through the valve seat. The valve member radially overlaps the valve seat along a longitudinal axis when the valve member is closed.

Abstract: An ice maker evaporator assembly having an evaporator pan with a back wall and left, right, top and bottom sidewalls extending from the back wall, and a freeze plate located within the evaporator pan. Refrigerant tubing is thermally coupled to the back wall of the evaporator pan opposite the left, right, top and bottom sidewalls. A first layer of insulation is formed on the refrigerant tubing. An evaporator housing having a housing back wall and housing left, right, top and bottom sidewalls extending from the housing back wall is attached to the evaporator pan and covers refrigerant tubing. A second layer of insulation is formed on top of the first layer of insulation.

Abstract: A batch ice maker can execute a pulsed fill routine in which a control system pulses water from a water supply into the sump until the sump reaches a predefined freeze routine starting level. Pulsing may begin after continuously filling the sump to a fill-approach level. A batch ice maker can execute a differential freeze routine in which the control system circulates water from a sump to an ice formation device until water level decreases by a predefined differential amount from a high control water level based on the water level in the sump at a point in time after the sump was filled to a freeze routine starting level. The high control water level can be set based on water level in the sump when sump water temperature reaches a predefined pre-chill temperature. The predefined pre-chill temperature can be associated with a switchover from sensible cooling to latent cooling.

Abstract: A refrigeration appliance has an enclosure that defines an electronics module recess and a detachable electronics module that can be releasably retained in the recess. Tabs and tab receivers can be integrated with the electronics module and enclosure to releasably retain the electronics module in the recess. A trim piece can releasably attach to a display bezel of the electronics module by a snap-fit connection to retain the electronics module in the electronics module recess. In use, the electronics module can be selectively removed and a data acquisition device can be connected to the appliance using a data connector that is exposed by removing the electronics module.

Abstract: A commercial ice maker purges water from a sump via a passive drain valve instead of an active drain pump. The ice maker uses a large freeze plate, but still can accommodate the passive drain valve within a standard enclosure footprint. A bottom wall of the ice maker has a drain passaging groove formed in an upper surface. The drain valve is supported above the bottom wall and drain tube is at least partially received in the drain passaging groove. The drain valve can include a valve body that has a valve seat and a movable valve member that opens and closes a valve passage through the valve seat. The valve member radially overlaps the valve seat along a longitudinal axis when the valve member is closed.

Abstract: An ice maker evaporator assembly having an evaporator pan with a back wall and left, right, top and bottom sidewalls extending from the back wall, and a freeze plate located within the evaporator pan. Refrigerant tubing is thermally coupled to the back wall of the evaporator pan opposite the left, right, top and bottom sidewalls. A first layer of insulation is formed on the refrigerant tubing. An evaporator housing having a housing back wall and housing left, right, top and bottom sidewalls extending from the housing back wall is attached to the evaporator pan and covers refrigerant tubing. A second layer of insulation is formed on top of the first layer of insulation.

Abstract: An ice maker includes an evaporator configured to freeze water into ice as it flows vertically down a freeze plate. A distributor distributes the water along the top of the freeze plate to form ice across the width of the freeze plate as the water flows downward along the freeze plate. The distributor can be integrated into the evaporator. For example, the distributor and evaporator can have a part in common. The distributor can be formed from two pieces that come together to form the freeze plate. The distributor can have various features that aid in providing a desirable distribution of water along the width of the freeze plate. The freeze plate can be mounted in an ice maker enclosure in thermal communication with the evaporator and to slant forward.

Abstract: A refrigeration appliance has an enclosure that defines an electronics module recess and a detachable electronics module that can be releasably retained in the recess. Tabs and tab receivers can be integrated with the electronics module and enclosure to releasably retain the electronics module in the recess. A trim piece can releasably attach to a display bezel of the electronics module by a snap-fit connection to retain the electronics module in the electronics module recess. In use, the electronics module can be selectively removed and a data acquisition device can be connected to the appliance using a data connector that is exposed by removing the electronics module.

Abstract: An ice maker includes a prefabricated cabinet with a base that defines a bottom of an ice maker housing. An access side of the cabinet defines a doorway for accessing an ice making device in the housing. A prefabricated door for opening and closing the doorway has a bottom spaced apart above the bottom of the housing. The ice maker can be mounted on a prefabricated receptacle so that the bottom of the housing is flush with a top of the receptacle and the door can clear a protruding dispenser unit as it swings on its hinge. The prefabricated cabinet may include a door mount that couples the door to the cabinet so that the bottom of the door is spaced above the bottom of the ice maker.

Abstract: A batch ice maker can execute a pulsed fill routine in which a control system pulses water from a water supply into the sump until the sump reaches a predefined freeze routine starting level. Pulsing may begin after continuously filling the sump to a fill-approach level. A batch ice maker can execute a differential freeze routine in which the control system circulates water from a sump to an ice formation device until water level decreases by a predefined differential amount from a high control water level based on the water level in the sump at a point in time after the sump was filled to a freeze routine starting level. The high control water level can be set based on water level in the sump when sump water temperature reaches a predefined pre-chill temperature. The predefined pre-chill temperature can be associated with a switchover from sensible cooling to latent cooling.

Abstract: An ice maker has a bottom wall with a sensor opening. A time-of-flight sensor is supported in relation to the bottom wall such that the time-of-flight sensor can an optical pulse signal through the sensor opening toward the ice bin and subsequently detect a photon of the optical pulse signal that returns to the time-of-flight sensor through the sensor opening after reflecting off of one of a floor of the ice bin and ice in the ice bin. The time of flight sensor is configured to determine a duration between the emission of the optical pulse and the detection of the reflected photon(s). Based on the determined duration, the time-of-flight sensor or another processor can determine an amount of ice in the ice bin. The ice maker can be configured so that the time-of-flight sensor is removable, allowing a window pane of the time-of-flight sensor to be periodically cleaned.

Abstract: An ice bin and scoop and related methods are disclosed. The ice bin includes a liner in an outer shell. A support plate is fitted in a space between the liner and the outer shell. The support plate has either ferromagnetic or magnetic material. The scoop has either magnetic or ferromagnetic material. The support plate is positioned so that the scoop can be supported inside the ice bin on the perimeter wall of the ice bin by a force of magnetic attraction between the support plate and the scoop. The support plate is positioned so that the scoop may be held out of contact with ice deposited in the bin and out of the path of falling ice. Molded-in-place insulation may support the support plate in the space between the liner and outer shell.

Abstract: An ice making machine having a refrigeration system designed for hydrocarbon (HC) refrigerants, and particularly propane (R-290), that includes dual independent refrigeration systems and a unique evaporator assembly comprising of a single freeze plate attached to two cooling circuits. The serpentines are designed in an advantageous pattern that promotes efficiency by ensuring the even bridging of ice during freezing and minimizing unwanted melting during harvest by providing an even distribution of the heat load. The charge limitations imposed with flammable refrigerants would otherwise prevent large capacity ice maker from being properly charged with a single circuit. The ice making machine includes a single water circuit and control system to ensure the proper and efficient production of ice. Material cost is conserved as compared to a traditional dual system icemaker.

Abstract: An ice maker control system includes a low side pressure transducer on a suction line and a high side pressure transducer on a discharge line. The ice maker's refrigeration system is hermetically sealed and devoid of pressure taps for servicing gauges. The ice maker can display an indication of real-time suction or discharge pressure. The ice maker can store records of suction and discharge pressure over time and display time series data for suction and discharge pressure on the display. The ice maker can cycle the condenser fan based on the discharge pressure. An additional high pressure switch can shut off the compressor independently of the controller or transducers. During a pulldown routine, the ice maker refrains from delivering water to the ice formation device until the suction pressure is below a threshold.

Abstract: Appliances for use under appliance leasing agreements include a memory that stores a local parameter defining a lockout time at which the appliance will be locked out from performing an appliance leasing function and a controller that is configured to automatically switch the appliance from an operating mode to a locked mode at the stored lockout time. An asset management system for leased refrigeration appliances can include a remote server for sending a command to appliances which changes the lockout time stored in local memory. An encrypted key generator may also be used to enable a user to locally update the lockout time stored in the memory upon entry of an encrypted key.