Patents by Inventor Kevin Laughton Cunningham

Kevin Laughton Cunningham has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11829073
    Abstract: Embodiments described herein provide a method of large area lithography to decrease widths of portions written into photoresists. One embodiment of the method includes projecting an initial light beam of a plurality of light beams at a minimum wavelength to a mask in a propagation direction of the plurality of light beams. The mask has a plurality of dispersive elements. A wavelength of each light beam of the plurality of light beams is increased until a final light beam of the plurality of light beams is projected at a maximum wavelength. The plurality of dispersive elements of the mask diffract the plurality of light beams into order mode beams to produce an intensity pattern in a medium between the mask and a substrate having a photoresist layer disposed thereon. The intensity pattern having a plurality of intensity peaks writes a plurality of portions in the photoresist layer.
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: November 28, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Arvinder Chadha, Kevin Laughton Cunningham
  • Patent number: 11774851
    Abstract: Embodiments of the present disclosure generally relate to imprint lithography, and more particularly to methods and apparatus for creating a large area imprint without a seam. Methods disclosed herein generally include separating the curing time of the features in a stamp or product from the curing time of the seam and the periphery. The seam and periphery can be cured first or the seam and periphery can be cured last. Additionally, the seam curing operations can be performed on the master, on the stamp, or on the final product.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: October 3, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Kevin Laughton Cunningham, Manivannan Thothadri
  • Publication number: 20230113276
    Abstract: Methods and apparatuses for processing lithium batteries with a laser source having a wide process window, high efficiency, and low cost are provided. The laser source is adapted to achieve high average power and a high frequency of picosecond pulses. The laser source can produce a line-shaped beam either in a fixed position or in scanning mode. The system can be operated in a dry room or vacuum environment. The system can include a debris removal mechanism, for example, inert gas flow, to the processing site to remove debris produced during the patterning process.
    Type: Application
    Filed: September 16, 2022
    Publication date: April 13, 2023
    Inventors: Wei-Sheng LEI, Girish Kumar GOPALAKRISHNAN NAIR, Kent Qiujing ZHAO, Daniel STOCK, Tobias STOLLEY, Thomas DEPPISCH, Jean DELMAS, Kenneth S. LEDFORD, Subramanya P. HERLE, Kiran VACHHANI, Mahendran CHIDAMBARAM, Roland TRASSL, Neil MORRISON, Frank SCHNAPPENBERGER, Kevin Laughton CUNNINGHAM, Stefan BANGERT, James CUSHING, Visweswaren SIVARAMAKRISHNAN
  • Publication number: 20220121114
    Abstract: Embodiments of the present disclosure generally relate to pattern replication, imprint lithography, and more particularly to methods and apparatuses for creating a large area imprint without a seam. Methods disclosed herein generally include filling seams between pairs of masters with a filler material such that the seams are flush with a surface of the masters having a plurality of features disposed thereon.
    Type: Application
    Filed: February 9, 2020
    Publication date: April 21, 2022
    Inventors: Manivannan THOTHADRI, Kevin Laughton CUNNINGHAM, Arvinder CHADHA
  • Publication number: 20210255550
    Abstract: Embodiments described herein provide a method of large area lithography to decrease widths of portions written into photoresists. One embodiment of the method includes projecting an initial light beam of a plurality of light beams at a minimum wavelength to a mask in a propagation direction of the plurality of light beams. The mask has a plurality of dispersive elements. A wavelength of each light beam of the plurality of light beams is increased until a final light beam of the plurality of light beams is projected at a maximum wavelength. The plurality of dispersive elements of the mask diffract the plurality of light beams into order mode beams to produce an intensity pattern in a medium between the mask and a substrate having a photoresist layer disposed thereon. The intensity pattern having a plurality of intensity peaks writes a plurality of portions in the photoresist layer.
    Type: Application
    Filed: May 3, 2021
    Publication date: August 19, 2021
    Inventors: Arvinder CHADHA, Kevin Laughton CUNNINGHAM
  • Publication number: 20210181625
    Abstract: Embodiments of the present disclosure generally relate to imprint lithography, and more particularly to methods and apparatus for creating a large area imprint without a seam. Methods disclosed herein generally include separating the curing time of the features in a stamp or product from the curing time of the seam and the periphery. The seam and periphery can be cured first or the seam and periphery can be cured last. Additionally, the seam curing operations can be performed on the master, on the stamp, or on the final product.
    Type: Application
    Filed: March 1, 2021
    Publication date: June 17, 2021
    Inventors: Kevin Laughton CUNNINGHAM, Manivannan THOTHADRI
  • Patent number: 11036145
    Abstract: Embodiments described herein provide a method of large area lithography to decrease widths of portions written into photoresists. One embodiment of the method includes projecting an initial light beam of a plurality of light beams at a minimum wavelength to a mask in a propagation direction of the plurality of light beams. The mask has a plurality of dispersive elements. A wavelength of each light beam of the plurality of light beams is increased until a final light beam of the plurality of light beams is projected at a maximum wavelength. The plurality of dispersive elements of the mask diffract the plurality of light beams into order mode beams to produce an intensity pattern in a medium between the mask and a substrate having a photoresist layer disposed thereon. The intensity pattern having a plurality of intensity peaks writes a plurality of portions in the photoresist layer.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: June 15, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Arvinder Chadha, Kevin Laughton Cunningham
  • Patent number: 10948818
    Abstract: Embodiments of the present disclosure generally relate to imprint lithography, and more particularly to methods and apparatus for creating a large area imprint without a seam. Methods disclosed herein generally include separating the curing time of the features in a stamp or product from the curing time of the seam and the periphery. The seam and periphery can be cured first or the seam and periphery can be cured last. Additionally, the seam curing operations can be performed on the master, on the stamp, or on the final product.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: March 16, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Kevin Laughton Cunningham, Manivannan Thothadri
  • Publication number: 20200201186
    Abstract: Embodiments described herein provide a method of large area lithography to decrease widths of portions written into photoresists. One embodiment of the method includes projecting an initial light beam of a plurality of light beams at a minimum wavelength to a mask in a propagation direction of the plurality of light beams. The mask has a plurality of dispersive elements. A wavelength of each light beam of the plurality of light beams is increased until a final light beam of the plurality of light beams is projected at a maximum wavelength. The plurality of dispersive elements of the mask diffract the plurality of light beams into order mode beams to produce an intensity pattern in a medium between the mask and a substrate having a photoresist layer disposed thereon. The intensity pattern having a plurality of intensity peaks writes a plurality of portions in the photoresist layer.
    Type: Application
    Filed: December 21, 2018
    Publication date: June 25, 2020
    Inventors: Arvinder CHADHA, Kevin Laughton CUNNINGHAM
  • Publication number: 20190285981
    Abstract: Embodiments of the present disclosure generally relate to imprint lithography, and more particularly to methods and apparatus for creating a large area imprint without a seam. Methods disclosed herein generally include separating the curing time of the features in a stamp or product from the curing time of the seam and the periphery. The seam and periphery can be cured first or the seam and periphery can be cured last. Additionally, the seam curing operations can be performed on the master, on the stamp, or on the final product.
    Type: Application
    Filed: March 19, 2018
    Publication date: September 19, 2019
    Inventors: Kevin Laughton CUNNINGHAM, Manivannan THOTHADRI
  • Publication number: 20110005458
    Abstract: Embodiments of the present invention generally relate to a process and apparatus for monitoring and controlling the accuracy and spacing of isolation trenches scribed in a solar module during the fabrication process. In one embodiment, encoder marks, and optionally, encoder lines are scribed into a front contact layer of a solar cell device substrate. The encoder marks and lines may then be used via one or more subsequent scribe modules to control the pulsing and positioning of a laser device to provide accurate and consistent trench lines in various layers of the completed solar module.
    Type: Application
    Filed: June 17, 2010
    Publication date: January 13, 2011
    Applicant: APPLIED MATERIALS, INC.
    Inventor: KEVIN LAUGHTON CUNNINGHAM
  • Publication number: 20110008947
    Abstract: Embodiments of the present invention generally relate to a system used to form solar cell devices using processing modules adapted to perform one or more processes in the formation of the solar cell devices. In one embodiment, the system is adapted to form thin film solar cell devices by accepting a large unprocessed substrate and performing multiple deposition, material removal, cleaning, bonding, testing, and sectioning processes to form one or more complete, functional, and tested solar cell devices in custom sizes and/or shapes that can then be shipped to an end user for installation in a desired location to generate electricity. In one embodiment, the system is adapted to form one or more BIPV panels in custom sizes and/or shapes from a single large substrate for shipment to an end user.
    Type: Application
    Filed: June 17, 2010
    Publication date: January 13, 2011
    Applicant: APPLIED MATERIALS, INC.
    Inventors: KEVIN LAUGHTON CUNNINGHAM, Carl Treadwell, Tzay-Fa Su, Uday Mahajan, Sarin Sundar Jainnagar Kuppuswamy
  • Publication number: 20100126559
    Abstract: Semi-transparent thin-film photovoltaic modules and methods of making the same are described. A thin-film photovoltaic module comprises a transparent conductive oxide layer, a photoabsorptive layer and a reflective back contact layer. A series of scribes is created between application of each layer with some scribes rendering transparent portions of the final module.
    Type: Application
    Filed: November 26, 2008
    Publication date: May 27, 2010
    Applicant: Applied Materials, Inc.
    Inventors: Kevin Laughton Cunningham, Tzay-Fa Su