Abstract: The invention relates to a method of manufacturing a card-shaped data carrier, such as an identification card, and includes the steps of: providing a card body with printed features and with an overlay layer disposed over the printed features; providing a press tool having a profile corresponding to a predetermined shape registered to the printed features on the card body, wherein the profile is provided by an electroformed layer; and embossing the profile of the press tool in the overlay layer. A lamination plate is provided for embossing an overlay layer of such data carrier, including a profile with a predetermined shape. The profile is registered to printed features on the card body, and the profile is provided by an electroformed layer.

Abstract: Disclosed herein is an article that protects surface textures from abrasion as a result of regular wear and tear. The article comprises a substrate comprising a first texture and a second texture, where the second texture is in a protective relationship with the first texture and protects elements of the first texture from being abraded by an external surface. The first texture comprises a first plurality of features having a first height measured from a base of the substrate and the second texture comprises a second plurality of features having a second height measured from the base of the substrate. The height of the second texture is greater than the height of the first texture. The second texture comprises a plurality of non-uniform cells; and wherein the first texture is disposed on a surface of the second texture.

Abstract: Disclosed herein is a method comprising growing a shim by disposing a mandrel having an optional textured surface in an electrolytic bath, where the shim contains a negative image of the optional textured surface formed by electrolytic deposition of a metal; affixing the shim working-side down on a reference plane using a fixture; optically scanning the shim to reverse engineer a geometry of a non-working surface, where reverse engineering a geometry of the non-working surface includes developing a profile of the non-working surface and the thickness of the shim; and adding a material to the non-working surface of the shim via additive manufacturing to form a tool insert.

Abstract: Disclosed herein is a template comprising a soluble polymer having disposed thereon a texture; where the texture comprises a pattern comprising a first plurality of spaced features; the spaced features arranged in a plurality of groupings; the spaced features within a grouping being spaced apart at an average distance of about 1 nanometer to about 500 micrometers; each feature having a surface that is substantially parallel to a surface on a neighboring feature; each feature being separated from its neighboring feature; and wherein the groupings of features being arranged with respect to one another so as to define a tortuous pathway; where the template in in the form of a free-standing film that has a maximum thickness of 1.5 millimeters and a minimum thickness that is no greater than 40 percent of the maximum thickness; where the surface area of the textured surface is at least greater than 10 cm2.

Abstract: Disclosed herein is a method of using a template for texturing a surface comprising contacting an article surface with a template; where the template comprises a soluble polymer that has a texture disposed thereon; where the texture comprises a pattern comprising a first plurality of spaced features; the spaced features arranged in a plurality of groupings; the spaced features within a grouping being spaced apart at an average distance of about 1 nanometer to about 500 micrometers; each feature having a surface that is substantially parallel to a surface on a neighboring feature; each feature being separated from its neighboring feature; and wherein the groupings of features being arranged with respect to one another so as to define a tortuous pathway; where the template in in the form of a free-standing film.

Abstract: Disclosed herein are patterns and pattern distributions that reduce gloss and glare in surfaces that are textured. Patterns of different sizes and orientations are disclosed herein.