Patents by Inventor Kevin Madrigal

Kevin Madrigal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230034561
    Abstract: In a process chamber connected with a process roughing pump via a pump foreline, pumping from the process chamber to the foreline ammonia and a deposition precursor, introducing into the foreline hydrogen fluoride gas to react with the ammonia to form ammonium fluoride, and maintaining the process roughing pump and pump foreline at at least the ammonium fluoride sublimation temperature during the pumping provides ammonia abatement for improved roughing pump performance.
    Type: Application
    Filed: January 6, 2021
    Publication date: February 2, 2023
    Inventors: Gishun Hsu, Krishna Birru, Kevin Madrigal
  • Patent number: 10107490
    Abstract: An improved vaporizer for vaporizing a liquid precursor is provided. The vaporizer may include one or more channels with a relatively large wall-area-to-cross-sectional-flow-area ratio and may be equipped with one or more heater elements configured to heat the channels above the vaporization temperature of the precursor. At least some of the channels may be heated above the vaporization temperature but below the Leidenfrost temperature of the precursor. In some implementations, a carrier gas may be introduced at high speed in a direction generally transverse to the precursor flow to mechanically shear the precursor into droplets. Multiple vaporizers may be ganged together in series to achieve complete vaporization, if necessary. The vaporizers may be easily disassembleable for cleaning and maintenance.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: October 23, 2018
    Assignee: Lam Research Corporation
    Inventors: Colin F. Smith, Harald te Nijenhuis, Jeffrey E. Lorelli, Edward Sung, Kevin Madrigal, Shawn M. Hamilton, Alan M. Schoepp
  • Patent number: 9863041
    Abstract: A heated filter assembly for heating gas supplied to a substrate processing system includes a housing defining a cavity, an inner surface and an outer surface. A filter element is arranged inside the cavity of the housing with an outer surface thereof in a spaced relationship relative to the inner surface of the housing. A heat transfer element is arranged inside of the filter element and includes an outer surface and an inner cavity. A plurality of projections is arranged on the outer surface of the heat transfer element in direct physical contact with an inner surface of the filter element. A plurality of portions is arranged on the outer surface of the heat transfer element, is spaced from the inner surface of the filter element and is located between the plurality of projections.
    Type: Grant
    Filed: October 7, 2015
    Date of Patent: January 9, 2018
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Colin F. Smith, Edward Sung, Kevin Madrigal, Shawn Hamilton
  • Patent number: 9728380
    Abstract: Apparatuses and techniques for providing for variable radial flow conductance within a semiconductor processing showerhead are provided. In some cases, the radial flow conductance may be varied dynamically during use. In some cases, the radial flow conductance may be fixed but may vary as a function of radial distance from the showerhead centerline. Both single plenum and dual plenum showerheads are discussed.
    Type: Grant
    Filed: July 17, 2015
    Date of Patent: August 8, 2017
    Assignee: Novellus Systems, Inc.
    Inventors: Jonathan D. Mohn, Shawn M. Hamilton, Harald te Nijenhuis, Jeffrey E. Lorelli, Kevin Madrigal
  • Patent number: 9719169
    Abstract: Electronic device fabrication processes, apparatuses and systems for flowable gap fill or flowable deposition techniques are described. In some implementations, a semiconductor fabrication chamber is described which is configured to maintain a semiconductor wafer at a temperature near 0° C. while maintaining most other components within the fabrication chamber at temperatures on the order of 5-10° C. or higher than the wafer temperature.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: August 1, 2017
    Assignee: Novellus Systems, Inc.
    Inventors: Jonathan D. Mohn, Harald te Nijenhuis, Shawn M. Hamilton, Kevin Madrigal, Ramkishan Rao Lingampalli
  • Publication number: 20160102398
    Abstract: A heated filter assembly for heating gas supplied to a substrate processing system includes a housing defining a cavity, an inner surface and an outer surface. A filter element is arranged inside the cavity of the housing with an outer surface thereof in a spaced relationship relative to the inner surface of the housing. A heat transfer element is arranged inside of the filter element and includes an outer surface and an inner cavity. A plurality of projections is arranged on the outer surface of the heat transfer element in direct physical contact with an inner surface of the filter element. A plurality of portions is arranged on the outer surface of the heat transfer element, is spaced from the inner surface of the filter element and is located between the plurality of projections.
    Type: Application
    Filed: October 7, 2015
    Publication date: April 14, 2016
    Inventors: Colin F. Smith, Edward Sung, Kevin Madrigal, Shawn Hamilton
  • Patent number: 9284644
    Abstract: A semiconductor processing gas flow manifold is provided that allows for the gas flow characteristics of the manifold gas flow paths to be individually adjusted outside of a semiconductor processing chamber. The gas flow manifold may be connected to a process gas dispersion device inside the semiconductor processing chamber. The process gas dispersion device may have multiple gas flow channels, each channel separately connected to a manifold gas flow path and targeted at a region on the semiconductor wafer. The adjustment of the individual manifold gas flow paths may vary the amount of process gas dispersed through each process gas dispersion gas flow channel onto the corresponding region of the semiconductor wafer.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: March 15, 2016
    Assignee: Lam Research Corporation
    Inventors: Kevin Madrigal, Frances Katherine Zelaya, Hsiang-Yun Lee, Kaihan Abidi Ashtiani
  • Publication number: 20160020074
    Abstract: Apparatuses and techniques for providing for variable radial flow conductance within a semiconductor processing showerhead are provided. In some cases, the radial flow conductance may be varied dynamically during use. In some cases, the radial flow conductance may be fixed but may vary as a function of radial distance from the showerhead centerline. Both single plenum and dual plenum showerheads are discussed.
    Type: Application
    Filed: July 17, 2015
    Publication date: January 21, 2016
    Inventors: Jonathan D. Mohn, Shawn M. Hamilton, Harald te Nijenhuis, Jeffrey E. Lorelli, Kevin Madrigal
  • Publication number: 20150377481
    Abstract: An improved vaporizer for vaporizing a liquid precursor is provided. The vaporizer may include one or more channels with a relatively large wall-area-to-cross-sectional-flow-area ratio and may be equipped with one or more heater elements configured to heat the channels above the vaporization temperature of the precursor. At least some of the channels may be heated above the vaporization temperature but below the Leidenfrost temperature of the precursor. In some implementations, a carrier gas may be introduced at high speed in a direction generally transverse to the precursor flow to mechanically shear the precursor into droplets. Multiple vaporizers may be ganged together in series to achieve complete vaporization, if necessary. The vaporizers may be easily disassembleable for cleaning and maintenance.
    Type: Application
    Filed: June 30, 2014
    Publication date: December 31, 2015
    Inventors: Colin F. Smith, Harald te Nijenhuis, Jeffrey E. Lorelli, Edward Sung, Kevin Madrigal, Shawn M. Hamilton, Alan M. Schoepp
  • Patent number: 9121097
    Abstract: Apparatuses and techniques for providing for variable radial flow conductance within a semiconductor processing showerhead are provided. In some cases, the radial flow conductance may be varied dynamically during use. In some cases, the radial flow conductance may be fixed but may vary as a function of radial distance from the showerhead centerline. Both single plenum and dual plenum showerheads are discussed.
    Type: Grant
    Filed: September 28, 2012
    Date of Patent: September 1, 2015
    Assignee: Novellus Systems, Inc.
    Inventors: Jonathan D. Mohn, Shawn M. Hamilton, Harald te Nijenhuis, Jeffrey E. Lorelli, Kevin Madrigal
  • Publication number: 20150240361
    Abstract: A semiconductor processing gas flow manifold is provided that allows for the gas flow characteristics of the manifold gas flow paths to be individually adjusted outside of a semiconductor processing chamber. The gas flow manifold may be connected to a process gas dispersion device inside the semiconductor processing chamber. The process gas dispersion device may have multiple gas flow channels, each channel separately connected to a manifold gas flow path and targeted at a region on the semiconductor wafer. The adjustment of the individual manifold gas flow paths may vary the amount of process gas dispersed through each process gas dispersion gas flow channel onto the corresponding region of the semiconductor wafer.
    Type: Application
    Filed: February 27, 2014
    Publication date: August 27, 2015
    Inventors: Kevin Madrigal, Frances Katherine Zelaya, Hsiang-Yun Lee, Kaihan Abidi Ashtiani
  • Publication number: 20140061324
    Abstract: Apparatuses and techniques for providing for variable radial flow conductance within a semiconductor processing showerhead are provided. In some cases, the radial flow conductance may be varied dynamically during use. In some cases, the radial flow conductance may be fixed but may vary as a function of radial distance from the showerhead centerline. Both single plenum and dual plenum showerheads are discussed.
    Type: Application
    Filed: September 28, 2012
    Publication date: March 6, 2014
    Inventors: Jonathan D. Mohn, Shawn M. Hamilton, Harald te Nijenhuis, Jeffrey E. Lorelli, Kevin Madrigal
  • Publication number: 20120161405
    Abstract: Electronic device fabrication processes, apparatuses and systems for flowable gap fill or flowable deposition techniques are described. In some implementations, a semiconductor fabrication chamber is described which is configured to maintain a semiconductor wafer at a temperature near 0° C. while maintaining most other components within the fabrication chamber at temperatures on the order of 5-10° C. or higher than the wafer temperature.
    Type: Application
    Filed: December 16, 2011
    Publication date: June 28, 2012
    Inventors: Jonathan D. Mohn, Harald te Nijenhuis, Shawn M. Hamilton, Kevin Madrigal, Ramkishan Rao Lingampalli