Patents by Inventor Kevin Mikio Mukai

Kevin Mikio Mukai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10096728
    Abstract: A solar cell can include a substrate and a semiconductor region disposed in or above the substrate. Selective firing of a conductive paste can be used to form a conductive contact for a solar cell. The solar cell can also include a conductive contact disposed on the semiconductor region with the conductive contact including a conductive paste that has a top and bottom portion with the top portion having particles coalesced together.
    Type: Grant
    Filed: June 27, 2014
    Date of Patent: October 9, 2018
    Assignee: SunPower Corporation
    Inventors: Paul Loscutoff, Taeseok Kim, Michael Morse, Peter John Cousins, Kevin Mikio Mukai
  • Publication number: 20150380577
    Abstract: A solar cell can include a substrate and a semiconductor region disposed in or above the substrate. Selective firing of a conductive paste can be used to form a conductive contact for a solar cell. The solar cell can also include a conductive contact disposed on the semiconductor region with the conductive contact including a conductive paste that has a top and bottom portion with the top portion having particles coalesced together.
    Type: Application
    Filed: June 27, 2014
    Publication date: December 31, 2015
    Inventors: Paul Loscutoff, Taeseok Kim, Michael Morse, Peter John Cousins, Kevin Mikio Mukai
  • Publication number: 20090191711
    Abstract: Methods for forming an ultra thin structure. The method includes a polymer deposition and etching process. In one embodiment, the methods may be utilized to form fabricate submicron structure having a critical dimension less than 30 nm and beyond. The method further includes a multiple etching processes. The processes may be varied to meet different process requirements. In one embodiment, the process gently etches the substrate while shrinking critical dimension of the structures formed within the substrate. The dimension of the structures may be shank by coating a photoresist like polymer to sidewalls of the formed structure, but substantially no polymer accumulation on the bottom surface of the formed structure on the substrate. The embodiments described herein also provide high selectivity in between each layers formed on the substrate during the fabricating process and preserving a good control of profile formed within the structure.
    Type: Application
    Filed: January 30, 2008
    Publication date: July 30, 2009
    Inventors: Ying Rui, Nancy Fung, Xiaoye Zhao, Kevin Mikio Mukai, Yasunobu Iwamoto
  • Patent number: 7431967
    Abstract: A method of filling a gap on a substrate includes providing flows of silicon-containing processing gas oxidizing processing gas, and phosphorous-containing processing gas to a chamber housing the substrate and depositing a first portion of a P-doped silicon oxide film as a substantially conformal layer in the gap by causing a reaction among the processing gases and varying over time a ratio of the gases. The temperature of the substrate is maintained below about 500° C. throughout deposition of the conformal layer. The method also includes depositing a second portion of the P-doped silicon oxide film as a bulk layer by maintaining the ratio of the gases substantially constant throughout deposition of the bulk layer. The temperature of the substrate is maintained below about 500° C. throughout deposition of the bulk layer.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: October 7, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Zheng Yuan, Shankar Venkataraman, Cary Ching, Shang Wong, Kevin Mikio Mukai, Nitin K. Ingle
  • Patent number: 7205205
    Abstract: A method of operating a substrate processing chamber comprising transferring a first substrate into the substrate processing chamber and heating the substrate to a first temperature of at least 510° C.; depositing an insulating layer over the first substrate while reducing the temperature of the substrate from the first temperature to a second temperature that is lower than the first temperature; transferring the first substrate out of the substrate processing chamber; removing unwanted deposition material formed on interior surfaces of the chamber during the depositing step by introducing reactive halogen species into the chamber while increasing the temperature of chamber; transferring a second substrate into the substrate processing chamber and heating the substrate to the first temperature; and depositing an insulating layer over the second substrate while reducing the temperature of the substrate from the first temperature to the second temperature.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: April 17, 2007
    Assignee: Applied Materials
    Inventors: Won B. Bang, Yen-Kun Wang, Kevin Mikio Mukai, Theresa Marie O. Liu
  • Publication number: 20040166695
    Abstract: A method of filling a gap which is defined by adjacent raised features on a substrate includes providing a flow of a silicon-containing processing gas to a chamber housing the substrate, providing a flow of an oxidizing processing gas to the chamber, and providing a flow of a phosphorous-containing processing gas to the chamber. The method also includes depositing a first portion of a P-doped silicon oxide film as a substantially conformal layer in the gap by causing a reaction between the silicon-containing processing gas, the phosphorous-containing processing gas, and the oxidizing processing gas. Depositing the conformal layer includes varying over time a ratio of the (silicon-containing processing gas plus phosphorous-containing processing gas):(oxidizing processing gas) and maintaining the temperature of the substrate below about 500° C. throughout deposition of the conformal layer. The method also includes depositing a second portion of the P-doped silicon oxide film as a bulk layer.
    Type: Application
    Filed: January 14, 2004
    Publication date: August 26, 2004
    Applicant: Applied Materials, Inc.
    Inventors: Zheng Yuan, Shankar Venkataraman, Cary Ching, Shang Wong, Kevin Mikio Mukai, Nitin K. Ingle