Abstract: A printhead having a drop generator for creating print and non-print drops and a drop deflector for causing the trajectories of the print drops and the non-print drops to diverge includes a liquid extraction channel for removing liquid from the gas flow duct; the liquid extraction channel having an entrance which opens off from the gas flow duct; an outlet; a catcher for collecting the non-print drops wherein the catcher has an ink return channel; at least one via connecting the ink return channel to the liquid extraction channel; and wherein a portion of the liquid passing through the ink return channel of the catcher flows through the at least one via into the liquid extraction channel and from the liquid extraction channel out the outlet.

Abstract: In an inkjet printhead using a gas flow, typically air, to deflect select drop into catch, gas flow (air) ducts are employed to direct the air across the drop trajectories. Improved air ducts include liquid flow channels in a wall of the air duct are provided to allow ink to be removed from the air duct without disrupting the air flow in the duct. A process for cleaning the air duct using the liquid flow channel is also provided.

Abstract: A printhead includes a nozzle plate and a nozzle bore located in the nozzle plate. In one embodiment, the nozzle bore includes a first section, a second section, and a third section when viewed in a plane perpendicular to the nozzle plate. The first section and the second section are spaced apart from each other by the third section. The first section includes a converging area portion and the second section includes a diverging area portion. In another embodiment, the first section and the second section of the nozzle bore are adjacent to each other. The first section includes a converging area portion and the second section includes a diverging area portion. The diverging area portion and the converging area portion are asymmetrical relative to each other when viewed along the plane perpendicular to the nozzle plate.

Abstract: In an inkjet printhead using a gas flow, typically air, to deflect select drop into catch, gas flow (air) ducts are employed to direct the air across the drop trajectories. Improved air ducts include liquid flow channels in a wall of the air duct are provided to allow ink to be removed from the air duct without disrupting the air flow in the duct. A process for cleaning the air duct using the liquid flow channel is also provided.

Abstract: A method of manufacturing an inkjet printer component and an inkjet printer component electropolishing device are provided. The method includes positioning an electrode in a fluid passageway of an inkjet printer component, the electrode including a conductive face and a nonconductive face; polishing a side of the fluid passageway by: biasing the nonconductive face of the electrode toward a side of the fluid passageway such that the conductive face of the electrode does not contact any portion of the fluid passageway; providing an electrolytic fluid to the fluid passageway of the inkjet printer component; and applying a voltage between the electrode and the inkjet printer component.

Abstract: A method of manufacturing an inkjet printer component and an inkjet printer component electropolishing device are provided. The method includes positioning an electrode in a fluid passageway of an inkjet printer component, the electrode including a conductive face and a nonconductive face; polishing a side of the fluid passageway by: biasing the nonconductive face of the electrode toward a side of the fluid passageway such that the conductive face of the electrode does not contact any portion of the fluid passageway; providing an electrolytic fluid to the fluid passageway of the inkjet printer component; and applying a voltage between the electrode and the inkjet printer component.