Patents by Inventor Kevin R. Gibson

Kevin R. Gibson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10411153
    Abstract: In an example, a method includes providing a photovoltaic string comprising a plurality of from 2 to 45 strips, each of the plurality of strips being configured in a series arrangement with each other, each of the plurality of strips being coupled to another one of the plurality of strips using an electrically conductive adhesive (ECA) material, detecting at least one defective strip in the photovoltaic string, applying thermal energy to the ECA material to release the ECA material from a pair of photovoltaic strips to remove the defective photovoltaic strip, removing any residual ECA material from one or more good photovoltaic strip, aligning the photovoltaic string without the damaged photovoltaic strip, and a replacement photovoltaic strip that replaces the defective photovoltaic strip, and curing a reapplied ECA material on the replacement photovoltaic strip to provide the photovoltaic string with the replacement photovoltaic strip.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: September 10, 2019
    Assignee: SOLARIA CORPORATION
    Inventors: Kevin R. Gibson, Aureo Parilla, Manny Castro
  • Publication number: 20190273176
    Abstract: In an example, the present invention provides a method of separating a photovoltaic strip from a solar cell. The method includes providing a solar cell, placing the front side of the solar cell on a platen such that the backside is facing a laser source, initiating a laser source to output a laser beam having a wavelength from 200 to 600 nanometers and a spot size of 18 to 30 microns, subjecting a portion of the backside to the laser beam at a power level ranging from about 20 Watts to about 35 Watts to cause an ablation to form a scribe region having a depth, width, and a length, the depth being from 40% to 60% of a thickness of the solar cell, the width being between 16 and 35 microns to create a plurality of scribe regions spatially disposed on the backside of the solar cell.
    Type: Application
    Filed: May 21, 2019
    Publication date: September 5, 2019
    Inventors: Kevin R. GIBSON, Aureo PARILLA, Thomas PHU
  • Publication number: 20190237604
    Abstract: A photovoltaic module with an improved interface includes a plurality of strings, each string comprising a plurality of PV strips coupled in series, each strip of the plurality of strips including first and second end strips disposed at opposing ends of the string and at least one middle strip disposed between the first and second end strips. Each strip has an aperture side, a back side, a single backside bus disposed on the back side of the strip, a plurality of conductive fingers disposed on the aperture side, a layer of electrically conductive adhesive that attaches the backside bus of every middle strip to the aperture side of an adjacent strip. The aperture sides of the plurality of strips are free from metallic materials between the plurality of conductive fingers, such that no bus bars are present on the aperture sides of the plurality of strips.
    Type: Application
    Filed: January 31, 2019
    Publication date: August 1, 2019
    Inventors: Adam DETRICK, Suvi SHARMA, Kevin R. GIBSON, Nadeem HAQUE
  • Patent number: 10347788
    Abstract: In an example, the present invention provides a method of separating a photovoltaic strip from a solar cell. The method includes providing a solar cell, placing the front side of the solar cell on a platen such that the backside is facing a laser source, initiating a laser source to output a laser beam having a wavelength from 200 to 600 nanometers and a spot size of 18 to 30 microns, subjecting a portion of the backside to the laser beam at a power level ranging from about 20 Watts to about 35 Watts to cause an ablation to form a scribe region having a depth, width, and a length, the depth being from 40% to 60% of a thickness of the solar cell, the width being between 16 and 35 microns to create a plurality of scribe regions spatially disposed on the backside of the solar cell.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: July 9, 2019
    Assignee: Solaria Corporation
    Inventors: Kevin R. Gibson, Aureo Parilla, Thomas Phu
  • Publication number: 20170301821
    Abstract: In an example, a method includes providing a photovoltaic string comprising a plurality of from 2 to 45 strips, each of the plurality of strips being configured in a series arrangement with each other, each of the plurality of strips being coupled to another one of the plurality of strips using an electrically conductive adhesive (ECA) material, detecting at least one defective strip in the photovoltaic string, applying thermal energy to the ECA material to release the ECA material from a pair of photovoltaic strips to remove the defective photovoltaic strip, removing any residual ECA material from one or more good photovoltaic strip, aligning the photovoltaic string without the damaged photovoltaic strip, and a replacement photovoltaic strip that replaces the defective photovoltaic strip, and curing a reapplied ECA material on the replacement photovoltaic strip to provide the photovoltaic string with the replacement photovoltaic strip.
    Type: Application
    Filed: June 13, 2017
    Publication date: October 19, 2017
    Inventors: Kevin R. GIBSON, Aureo PARILLA, Manny CASTRO
  • Publication number: 20170301822
    Abstract: In an example, the present invention provides a method of separating a photovoltaic strip from a solar cell. The method includes providing a solar cell, placing the front side of the solar cell on a platen such that the backside is facing a laser source, initiating a laser source to output a laser beam having a wavelength from 200 to 600 nanometers and a spot size of 18 to 30 microns, subjecting a portion of the backside to the laser beam at a power level ranging from about 20 Watts to about 35 Watts to cause an ablation to form a scribe region having a depth, width, and a length, the depth being from 40% to 60% of a thickness of the solar cell, the width being between 16 and 35 microns to create a plurality of scribe regions spatially disposed on the backside of the solar cell.
    Type: Application
    Filed: June 13, 2017
    Publication date: October 19, 2017
    Inventors: Kevin R. GIBSON, Aureo PARILLA, Thomas PHU
  • Publication number: 20170301802
    Abstract: In an example, the present invention provides a method of manufacturing a solar module. The method includes providing a substrate member having a surface region, the surface region comprising a spatial region, a first end strip comprising a first edge region and a first interior region, the first interior region comprising a first bus bar, a plurality of strips, a second end strip comprising a second edge region and a second interior region, the second edge region comprising a second bus bar, the first end strip, the plurality of strips, and the second end strip arranged in parallel to each other and occupying the spatial region such that the first end strip, the second end strip, and the plurality of strips consists of a total number of five (5) strips. The method includes separating each of the plurality of strips, arranging the plurality of strips in a string configuration, and using the string in the solar module.
    Type: Application
    Filed: June 1, 2017
    Publication date: October 19, 2017
    Inventor: Kevin R. GIBSON
  • Publication number: 20160226438
    Abstract: In an example, a solar module apparatus is provided. The module has an equivalent diode device configured between the first end termination and the second end termination such that one of the plurality of photovoltaic strips associated with one of the plurality of strings when shaded causes the plurality of strips (“Shaded Strips”) associated with the one of the strings to cease generating electrical current from application of electromagnetic radiation, while a remaining plurality of strips, associated with the remaining plurality of strings, each of which generates a current that is substantially equivalent as an electrical current while the Shaded Strips are not shaded.
    Type: Application
    Filed: September 29, 2015
    Publication date: August 4, 2016
    Inventors: Kevin R. GIBSON, Adam DETRICK
  • Publication number: 20160226439
    Abstract: In an example, a solar module apparatus is provided. The module has an equivalent diode device configured between the first end termination and the second end termination such that one of the plurality of photovoltaic strips associated with one of the plurality of strings when shaded causes the plurality of strips (“Shaded Strips”) associated with the one of the strings to cease generating electrical current from application of electromagnetic radiation, while a remaining plurality of strips, associated with the remaining plurality of strings, each of which generates a current that is substantially equivalent as an electrical current while the Shaded Strips are not shaded.
    Type: Application
    Filed: January 29, 2015
    Publication date: August 4, 2016
    Inventor: Kevin R. GIBSON
  • Patent number: D763787
    Type: Grant
    Filed: November 14, 2014
    Date of Patent: August 16, 2016
    Assignee: SOLARIA CORPORATION
    Inventors: Aureo Parilla, Abhay Maheshwari, Kevin R. Gibson
  • Patent number: D781230
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: March 14, 2017
    Assignee: SOLARIA CORPORATION
    Inventors: Kevin R. Gibson, Adam Detrick
  • Patent number: D784254
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: April 18, 2017
    Assignee: SOLARIA CORPORATION
    Inventors: Aureo Parilla, Abhay Maheshwari, Kevin R. Gibson
  • Patent number: D788027
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: May 30, 2017
    Assignee: SOLARIA CORPORATION
    Inventors: Kevin R. Gibson, Adam Detrick
  • Patent number: D810675
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: February 20, 2018
    Assignee: Solaria Corporation
    Inventors: Adam Detrick, Kevin R. Gibson
  • Patent number: D810676
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: February 20, 2018
    Assignee: SOLARIA CORPORATION
    Inventors: Adam Detrick, Kevin R. Gibson
  • Patent number: D812554
    Type: Grant
    Filed: January 5, 2017
    Date of Patent: March 13, 2018
    Assignee: SOLARIA CORPORATION
    Inventors: Kevin R. Gibson, Suvi Sharma, Adam Detrick
  • Patent number: D813153
    Type: Grant
    Filed: March 8, 2016
    Date of Patent: March 20, 2018
    Assignee: SOLARIA CORPORATION
    Inventors: Kevin R. Gibson, Adam Detrick
  • Patent number: D815028
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: April 10, 2018
    Assignee: SOLARIA CORPORATION
    Inventors: Adam Detrick, Kevin R. Gibson
  • Patent number: D815029
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: April 10, 2018
    Assignee: SOLARIA CORPORATION
    Inventors: Adam Detrick, Kevin R. Gibson
  • Patent number: D817264
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: May 8, 2018
    Assignee: Solaria Corporation
    Inventors: Adam Detrick, Kevin R. Gibson