Abstract: A low inertia permanent magnet motor includes a stator and rotor. The rotor includes a generally tubular and hollow rotor body coupled to the shaft of the motor by one or more spokes and/or webs. The permanent magnets of the rotor are coupled to the rotor body. In some embodiments, the low inertia permanent magnet motor may be used to power a drawworks. In some embodiments, the drawworks may be controlled by an active heave compensation controller.

Abstract: A low inertia permanent magnet motor includes a stator and rotor. The rotor includes a generally tubular and hollow rotor body coupled to the shaft of the motor by one or more spokes and/or webs. The permanent magnets of the rotor are coupled to the rotor body. In some embodiments, the low inertia permanent magnet motor may be used to power a drawworks. In some embodiments, the drawworks may be controlled by an active heave compensation controller.

Abstract: An electric motor for a direct drive drawworks may be supported by one or more motor mounts. The motor mounts may include adjusting assemblies adapted to increase or decrease the length of the motor mounts. The motor mounts may include damping assemblies adapted to allow damped motion between the electric motor and the surface. The length and damping coefficients of the motor mounts may be adjusted to align the electric motor with the drum or shaft to reduce vibration. The electric motor may be removable from the drawworks by, for example, a splined shaft, a flange coupled shaft, or the rotor being selectively removable from the interior of the motor.

Abstract: A system for supplying power to a drilling rig has an engine/generator with an output line so as to transfer power therefrom, an energy storage system connected to the engine/generator, and a load connected to the energy storage system such that power from the energy storage system is directly transferred to the load and such that power from the engine/generator is electrically isolated from the load. The engine/generator has a capacity greater than an maximum power requirement of the load. The energy storage system can include at least one battery.

Abstract: A multi-speed electric motor may include a plurality of windings arranged into winding phase groups. A speed controller may switch two or more windings between a series and a parallel configuration in each winding phase group. The speed controller may also switch the winding phase groups between a delta and a Wye configuration. By selecting a specific configuration, one or more of the holding torque, torque ratio, no-load maximum speed, and volts/Hz ratio of the AC motor may be optimized for a given application. In some embodiments, the AC motor may be used as part of a piece of drilling rig equipment such as a drawworks, winch, mud pump, top drive, or rotary table.

Abstract: A predictive landing failsafe system is adapted to slow or stop a permanent magnet AC motor in response to a selected condition, such as a power outage. In some embodiments, the predictive landing failsafe system may short two or more terminals of the AC motor in response to the selected condition. In some embodiments, one or more resistors may be coupled between the two or more terminals, the resistors lowering the short-circuit current and thus making a more smooth stop for the AC motor. In some embodiments, the AC motor may be used in a drawworks.

Abstract: A low inertia permanent magnet motor includes a stator and rotor. The rotor includes a generally tubular and hollow rotor body coupled to the shaft of the motor by one or more spokes and/or webs. The permanent magnets of the rotor are coupled to the rotor body. In some embodiments, the low inertia permanent magnet motor may be used to power a drawworks. In some embodiments, the drawworks may be controlled by an active heave compensation controller.

Abstract: A system for providing power to a load of a drilling rig has a dual fuel engine/generator and an energy storage system. The load is switchably connected to one or both of the dual fuel engine/generator and the energy storage system. The dual fuel engine/generator and the energy storage system have a capacity suitable for supplying requisite power to the load. A rectifier is connected to an output line of the engine/generator so as to convert the AC power to DC power. The energy storage system is a battery. The dual fuel engine/generator can be either a dedicated duel fuel system or a fumigation system.

Abstract: A system for providing power to a load of a drilling rig has a natural gas engine/generator and an energy storage system. The load is switchably connected to one or both of the natural engine/generator and the energy storage system. The natural gas engine/generator and the energy storage system have a capacity suitable for supplying requisite power to the load. A rectifier is connected to an output line of the engine/generator so as to convert the AC power to DC power. This rectifier is a phase-controlled silicon-controlled rectifier so as to be responsive to a power requirement of the load. The energy storage system is a battery.

Abstract: A direct drive drawworks (100) has a permanent magnet motor (40) with a first set of windings (250) and a second set of windings (252), a shaft (41) extending from the permanent magnet motor (40) such that the permanent magnet motor directly rotates the shaft (41), a drum (43) connected to the shaft (41) away from the permanent magnet motor (40) such that the rotation of the shaft (41) causes a corresponding rotation of the drum (43), and a switch cooperative with the first set of windings and the second set of windings so as to cause the sets of windings to be selectively connected in parallel or in series.

Abstract: A direct drive drawworks has a permanent magnet motor, a shaft extending from the permanent magnet motor so that the permanent magnet motor directly rotates the shaft, and a drum connected to the shaft away from the permanent magnet motor such that the rotation of the shaft causes a corresponding rotation of the drum. The permanent magnet motor has a housing, a stator positioned in the housing, and a rotor cooperative with the stator. The rotor has a drive plate affixed thereto. The shaft is directly connected to the drive plate. A bearing housing rotatably supports the shaft.

Abstract: A drive system (40) for a drilling has a housing (42) with an interior chamber (60), a stator (62) positioned within the interior chamber (60), a rotor (64) positioned in interior of the stator (62) and within in the interior chamber (60) of the housing (42), and a drive plate (66) affixed to the rotor (64). The rotor (64) has a plurality of permanent magnets in spaced relation around a periphery of the rotor. The stator (62) has a plurality of windings extending in spaced relation around an interior diameter of the stator so as to as be cooperative with the plurality of permanent magnets. The drive plate (66) has an interior passageway suitable for joining to a stem of the drill string.

Abstract: A system for supplying power to a drilling rig has an engine/generator with an output line so as to transfer power therefrom, an energy storage system connected to the engine/generator, and a load connected to the energy storage system such that power from the energy storage system is directly transferred to the load and such that power from the engine/generator is electrically isolated from the load. The engine/generator has a capacity greater than an maximum power requirement of the load. The energy storage system can include at least one battery.

Abstract: A direct drive drawworks (100) has a permanent magnet motor (40) with a first set of windings (250) and a second set of windings (252), a shaft (41) extending from the permanent magnet motor (40) such that the permanent magnet motor directly rotates the shaft (41), a drum (43) connected to the shaft (41) away from the permanent magnet motor (40) such that the rotation of the shaft (41) causes a corresponding rotation of the drum (43), and a switch cooperative with the first set of windings and the second set of windings so as to cause the sets of windings to be selectively connected in parallel or in series.

Abstract: An energy storage means for a drilling rig has a source of power, an AC bus connected to the source of power, a DC bus, a load connected to the DC bus, a rectifier connected to the AC bus and to the DC bus for converting AC power from the source of power to DC power to the load, and an energy storage system connected to the DC bus. The energy storage system can be batteries, capacitors or combinations thereof. A diode is connected between the energy storage means and the DC bus so as to supply power to the load when the DC voltage is less than a DC source voltage. The energy storage system has a nominal voltage slightly lower than a voltage of a AC-to-DC conversion by the rectifier.

Abstract: A system for providing power to a load of a drilling rig has a dual fuel engine/generator and an energy storage system. The load is switchably connected to one or both of the dual fuel engine/generator and the energy storage system. The dual fuel engine/generator and the energy storage system have a capacity suitable for supplying requisite power to the load. A rectifier is connected to an output line of the engine/generator so as to convert the AC power to DC power. The energy storage system is a battery. The dual fuel engine/generator can be either a dedicated duel fuel system or a fumigation system.

Abstract: A system for providing power to a load of a drilling rig has a natural gas engine/generator and an energy storage system. The load is switchably connected to one or both of the natural engine/generator and the energy storage system. The natural gas engine/generator and the energy storage system have a capacity suitable for supplying requisite power to the load. A rectifier is connected to an output line of the engine/generator so as to convert the AC power to DC power. This rectifier is a phase-controlled silicon-controlled rectifier so as to be responsive to a power requirement of the load. The energy storage system is a battery.

Abstract: A direct drive drawworks has a permanent magnet motor with a first set of windings and a second set of windings, a shaft extending from the permanent magnet motor such that the permanent magnet motor directly rotates the shaft, a drum connected to the shaft away from the permanent magnet motor such that the rotation of the shaft causes a corresponding rotation of the drum, and a switch cooperative with the first set of windings and the second set of windings so as to cause the sets of windings to be selectively connected in parallel or in series.

Abstract: A low speed alternating current motor having motor shaft speeds of about 300 is provided, and such motor has application in numerous industries and devices, such as, for example, in top drive drilling systems. Because of the low shaft speed, mechanical speed reduction equipment may not be necessary. In addition, the motor shaft may be hollow to facilitate the flow of fluid, such as, for example, drilling mud.

Abstract: A drive system (40) for a drilling has a housing (42) with an interior chamber (60), a stator (62) positioned within the interior chamber (60), a rotor (64) positioned in interior of the stator (62) and within in the interior chamber (60) of the housing (42), and a drive plate (66) affixed to the rotor (64). The rotor (64) has a plurality of permanent magnets in spaced relation around a periphery of the rotor. The stator (62) has a plurality of windings extending in spaced relation around an interior diameter of the stator so as to as be cooperative with the plurality of permanent magnets. The drive plate (66) has an interior passageway suitable for joining to a stem of the drill string.